{"id":181,"date":"2026-09-21T03:43:32","date_gmt":"2026-09-21T03:43:32","guid":{"rendered":"https:\/\/largesprocket.top\/product\/ansi-100-ss-sprocket-1-1-4-inch-pitch-ut-cleared-billet-no-compromise-on-material-integrity\/"},"modified":"2026-09-21T03:43:32","modified_gmt":"2026-09-21T03:43:32","slug":"ansi-100-ss-sprocket-1-1-4-inch-pitch-ut-cleared-billet-no-compromise-on-material-integrity","status":"publish","type":"product","link":"https:\/\/largesprocket.top\/tr\/urun\/ansi-100-ss-sprocket-1-1-4-inch-pitch-ut-cleared-billet-no-compromise-on-material-integrity\/","title":{"rendered":"ANSI 100 Paslanmaz \u00c7elik Di\u015fli \u00c7ark, 1-1\/4 \u0130n\u00e7 Hatve \u2014 UT Onayl\u0131 K\u00fct\u00fck, Malzeme B\u00fct\u00fcnl\u00fc\u011f\u00fcnden \u00d6d\u00fcn Yok"},"content":{"rendered":"
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Hangzhou Ever-Power Di\u015fli \u00c7ark \u015eirketi<\/p>\n

1-1\/4 in\u00e7lik di\u015f aral\u0131\u011f\u0131nda, a\u011f\u0131r hizmet uygulamalar\u0131nda tek tek di\u015flere binen y\u00fckler 20 kN'yi a\u015fabilir. Di\u015f k\u00f6k\u00fc b\u00f6l\u00fcm\u00fcndeki y\u00fczey alt\u0131 bo\u015fluk (y\u00fczey muayenesiyle tespit edilemez), bu d\u00f6ng\u00fcsel y\u00fck alt\u0131nda yorulma \u00e7atla\u011f\u0131 olu\u015fum noktas\u0131 haline gelir. \u0130lk kesimden \u00f6nce bunu test ediyoruz.<\/p>\n<\/div>\n

#100 \u00d6l\u00e7e\u011finde Malzeme B\u00fct\u00fcnl\u00fc\u011f\u00fc: Standart Fabrika Sertifikalar\u0131 Neden Yeterli De\u011fil?<\/h2>\n

Bir fabrika test raporu (MTR), bir malzeme partisinin kimyasal ve mekanik \u00f6zelliklerini, esas olarak di\u015fli \u00e7ark\u0131n\u0131z olacak \u00e7ubuk sto\u011fu \u00fczerinde de\u011fil, bir test numunesi \u00fczerinde yap\u0131lan testlerden do\u011frular. \u00c7o\u011fu bile\u015fen i\u00e7in bu, tamamen yeterli bir kalite g\u00fcvence seviyesidir. Ancak, 15-25 kN hizmet y\u00fck\u00fc ta\u015f\u0131yan ve 12 ay veya daha uzun aral\u0131klarla muayene edilen di\u015f kesitlerine sahip #100 hatve \u00f6l\u00e7e\u011finde durum b\u00f6yle de\u011fildir. Risk, y\u00fczey alt\u0131 kusurlar\u0131d\u0131r: \u00e7elik \u00fcretimi ve d\u00f6k\u00fcm s\u00fcrecinde ortaya \u00e7\u0131kan ve y\u00fczey g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc veya kimyasal yap\u0131s\u0131n\u0131 etkilemeden bitmi\u015f k\u00fct\u00fc\u011fe kadar ula\u015fan laminasyonlar, bo\u015fluklar ve boru kusurlar\u0131. K\u00fc\u00e7\u00fck bir di\u015fli \u00e7arkta, y\u00fck yolunun d\u0131\u015f\u0131nda bir bo\u015fluk \u00f6nemsizdir. S\u00fcrekli d\u00f6k\u00fcm makinesi tel k\u0131lavuzunu \u00e7al\u0131\u015ft\u0131ran 40 di\u015fli #100 paslanmaz \u00e7elik di\u015fli \u00e7arkta, d\u00f6ng\u00fcsel \u00e7ekme y\u00fck\u00fc alt\u0131nda yanl\u0131\u015f konumdaki bir laminasyon, en k\u00f6t\u00fc zamanda -kesintiye u\u011frat\u0131lamayan bir d\u00f6k\u00fcm dizisi s\u0131ras\u0131nda- ba\u015flamay\u0131 bekleyen bir yorulma \u00e7atla\u011f\u0131d\u0131r. Buna cevab\u0131m\u0131z kesin ve nettir: \u00c7ap\u0131 120 mm'den b\u00fcy\u00fck olan her k\u00fct\u00fck i\u00e7in... Ever-Power #100 Paslanmaz \u00c7elik Di\u015fliler<\/strong> \u0130\u015fleme ba\u015flamadan \u00f6nce her bir par\u00e7a ASTM A388 D S\u0131n\u0131f\u0131 ultrasonik testten ge\u00e7irilir. Sadece ultrasonik testten onay alan malzemeler i\u015fleme at\u00f6lyesine g\u00f6nderilir.<\/p>\n

\"ANSI<\/p>\n

Malzeme Yeterlilik S\u00fcrecinin Tamam\u0131<\/h2>\n
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Ad\u0131m 1 \u2014 Fatura Al\u0131nmas\u0131 ve PMI<\/div>\n

Her bir \u00e7ubuk, teslim al\u0131nd\u0131\u011f\u0131nda ta\u015f\u0131nabilir XRF (pozitif malzeme tan\u0131mlama) cihaz\u0131yla taran\u0131r. Kalite ikamesini d\u0131\u015flamak i\u00e7in 316 ve 304 kaliteleri do\u011frulan\u0131r; bu, paslanmaz \u00e7elik uzun \u00e7ubuk pazar\u0131nda belgelenmi\u015f ger\u00e7ek d\u00fcnya riskidir. PMI kayd\u0131, k\u00fct\u00fck seri numaras\u0131na g\u00f6re saklan\u0131r.<\/p>\n<\/p><\/div>\n

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Ad\u0131m 2 \u2014 Ultrasonik Test (ASTM A388)<\/div>\n

Dald\u0131rma veya temasl\u0131 ultrasonik muayene (UT) kullan\u0131larak, \u00fcst \u00fcste binen ge\u00e7i\u015flerle tam k\u00fct\u00fck kesiti taran\u0131r. Kabul kriteri: ASTM A388 D S\u0131n\u0131f\u0131. Katmanla\u015fmalar, bo\u015fluklar ve boru kusurlar\u0131 gibi ret kriterlerini kar\u015f\u0131layan durumlar, k\u00fct\u00fc\u011f\u00fcn i\u015flenmeden \u00f6nce hurdaya \u00e7\u0131kar\u0131lmas\u0131na neden olur. Ge\u00e7en her k\u00fct\u00fck i\u00e7in UT onay raporu d\u00fczenlenir.<\/p>\n<\/p><\/div>\n

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3. Ad\u0131m \u2014 \u0130zlenebilirlik ile \u0130\u015fleme<\/div>\n

Tornalama i\u015flemine ba\u015flan\u0131rken, k\u00fct\u00fck seri numaras\u0131 (PMI ve UT kay\u0131tlar\u0131yla \u00e7apraz referansl\u0131) \u00fcretim takip belgesine kaydedilir. Sonraki t\u00fcm i\u015flemler bu takip belgesine kaydedilir: makine, operat\u00f6r, tarih, tak\u0131m de\u011fi\u015ftirme kayd\u0131.<\/p>\n<\/p><\/div>\n

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4. Ad\u0131m \u2014 Nihai Dok\u00fcmantasyon Paketi<\/div>\n

Her sipari\u015fle birlikte \u015funlar g\u00f6nderilir: PMI kayd\u0131, UT onay raporu, MTR (EN 10204 3.1, \u0131s\u0131ya \u00f6zg\u00fc), CMM boyut raporu, \u00fcretim takip belgesi. T\u00fcm belgeler sipari\u015f numaras\u0131 ve di\u015fli seri numaras\u0131 ile \u00e7apraz referansland\u0131r\u0131lm\u0131\u015ft\u0131r.<\/p>\n<\/p><\/div>\n<\/div>\n

Teknik \u00d6zellikler<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\n<\/tr>\n<\/thead>\n
Zincir No.<\/td>\nANSI 100<\/td>\n<\/tr>\n
Saha<\/td>\n31,75 mm (1-1\/4\u2033)<\/td>\n<\/tr>\n
Silindir \u00c7ap\u0131.<\/td>\n19,05 mm<\/td>\n<\/tr>\n
Malzeme<\/td>\n316 SS standart (304 SS talep \u00fczerine)<\/td>\n<\/tr>\n
Billet QC<\/td>\nUT, ASTM A388 D S\u0131n\u0131f\u0131 + PMI (\u00fcr\u00fcn ba\u015f\u0131na)<\/td>\n<\/tr>\n
Is\u0131l \u0130\u015flem<\/td>\n\u00c7\u00f6zelti tavlamas\u0131 1.050\u20131.100 \u00b0C + suyla so\u011futma<\/td>\n<\/tr>\n
Di\u015f Aral\u0131\u011f\u0131<\/td>\n8T \u2013 48T (daha b\u00fcy\u00fckleri talep \u00fczerine)<\/td>\n<\/tr>\n
Dok\u00fcmantasyon<\/td>\nUT onay\u0131 + PMI kayd\u0131 + MTR + CMM + \u00fcretim takip belgesi<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\u00c7\u00f6zelti Tavlamas\u0131: \u0130\u015fleme Sonras\u0131 Maksimum Korozyon Direncini Geri Kazand\u0131rma<\/h2>\n

Paslanmaz \u00e7eli\u011fin a\u011f\u0131r i\u015flenmesi, kesme aray\u00fczlerinde lokalize \u0131s\u0131 \u00fcretir ve s\u0131cakl\u0131k bekleme s\u00fcresi hassasiyet aral\u0131\u011f\u0131na girerse, tane s\u0131n\u0131rlar\u0131nda krom karb\u00fcrlerin \u00e7\u00f6kelmesine neden olabilir. Malzeme kald\u0131rman\u0131n \u00f6nemli oldu\u011fu #100 \u00f6l\u00e7ekli par\u00e7alar i\u00e7in, kaba i\u015fleme sonras\u0131nda \u00e7\u00f6zelti tavlamas\u0131 uyguluyoruz: par\u00e7ay\u0131 1.050\u20131.100 \u00b0C'ye \u0131s\u0131t\u0131p suyla so\u011futuyoruz. Bu, karb\u00fcr \u00e7\u00f6kelmelerini \u00e7\u00f6zer ve maksimum korozyon direncine sahip olan tamamen \u00f6stenitik, homojen bir mikro yap\u0131y\u0131 geri kazand\u0131r\u0131r. Bu i\u015flem, t\u00fcm #100 SS sipari\u015flerinde standartt\u0131r ve \u00fcretim takip belgesinde belgelenir.<\/p>\n

\"Hangzhou<\/p>\n

A\u011f\u0131r Tahrik Sistemi Bile\u015fenleri, Ayn\u0131 \u00d6zelliklere Sahip<\/h2>\n

\"ANSI<\/p>\n

Malzeme b\u00fct\u00fcnl\u00fc\u011f\u00fc standard\u0131n\u0131 t\u00fcm s\u00fcre\u00e7 boyunca ayn\u0131 \u015fekilde uygulay\u0131n. paslanmaz \u00e7elik di\u015fli \u00e7ark<\/a> s\u00fcrmek:<\/p>\n