Product Description
Key attributes
Other attributes
Applicable Industries
Energy & Mining
Weight (KG)
750
After Warranty Service
Video technical support, Online support
Local Service Location
None
Showroom Location
None
Video outgoing-inspection
Provided
Machinery Test Report
Provided
Marketing Type
Hot Product 2571
Warranty of core components
1 Year
Core Components
worm gear
Heavy transmission gear box custom casting drive large worm gear and shaft
Place of CZPT
ZheJiang , China
Condition
New
Warranty
12Months
Shape
Worm
Brand Name
TS
Material
copper
Standard or Nonstandard
Nonstandard
Direction
OEM
Product name
custom casting drive large worm gear and shaft
Application
Heavy gear box
Quality
High Quailty
Tolerance
0.01mm
Diameter
Min:200mm
Color
OEM
Heat treatment
OEM
MOQ
1 Piece
Standard
ISO
Material
Copper
OUR WORKSHOPS
OUR EQUIPMENTS
Technology Process
Material |
Carbon steel,Alloy steel |
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Structure |
Forging,casting |
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Type of gear |
spur gear,helical gear,Planetary Gear |
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Heat treatment |
Quenching and tempering |
||
Process |
forging, rough machining, QT, finish machining |
||
Main equipments |
hobbing,CNC machine |
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Module |
up to 200 |
||
Precision of gear |
Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9 |
||
Inspection |
Raw material inspection, UT,physical property test,dimension inspect |
||
Application |
Mining machinery, mill, kiln and other equipment |
OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT
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Application: | Industry |
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Hardness: | Hb190-Hb300 |
Gear Position: | External Gear |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Large Sprockets be Used in High-Speed and Heavy-Duty Applications?
Yes, large sprockets can be used in high-speed and heavy-duty applications, and they are specifically designed to handle such demanding conditions. Here’s why large sprockets are suitable for these types of applications:
- High Torque Handling: Large sprockets are constructed with robust materials and design to withstand high levels of torque. This makes them ideal for heavy-duty applications where significant power transmission is required.
- Increased Load Capacity: Large sprockets are capable of handling higher loads due to their larger surface area and more substantial construction. They can distribute the load more evenly, reducing stress on the sprocket and the chain or belt.
- Enhanced Speed Reduction: With more teeth on the sprocket, large sprockets can achieve higher speed reduction ratios. This is advantageous in high-speed applications where a significant reduction in speed between the input and output shafts is necessary.
- Improved Heat Dissipation: The larger size of the sprocket allows for better heat dissipation, which is essential in high-speed applications that generate more heat due to friction.
- Durability and Longevity: Large sprockets are designed for durability and extended service life, making them well-suited for heavy-duty and high-speed applications that involve continuous and demanding use.
- Reduced Wear: Due to the larger number of teeth, large sprockets can reduce wear on both the sprocket and the chain or belt, leading to longer component life and reduced maintenance requirements.
- Stability and Reliability: The larger size and robust construction of large sprockets contribute to improved stability and reliability in high-speed and heavy-duty applications, ensuring smooth and efficient power transmission.
Despite their advantages, it’s essential to consider the specific requirements of the application, including factors such as the load, speed, torque, and environmental conditions. Additionally, proper installation, alignment, and maintenance are critical to ensuring optimal performance and longevity of large sprockets in high-speed and heavy-duty applications.
Manufacturers often provide guidelines and specifications for their large sprockets, indicating their maximum speed and load capacities. Consulting with the sprocket manufacturer or a qualified engineer can help you select the right large sprocket for your specific high-speed and heavy-duty application.
What are the Temperature Limits for the Operation of Large Sprockets?
The temperature limits for the operation of large sprockets depend on the materials used in their construction. Different materials have varying temperature tolerances. Here are some common materials used for large sprockets and their temperature limits:
- Steel: Standard carbon steel sprockets typically have a temperature limit ranging from around -40°C to 250°C (-40°F to 482°F). However, alloy steels can withstand higher temperatures, with some reaching up to 500°C (932°F).
- Stainless Steel: Stainless steel sprockets have a broader temperature range and can operate in temperatures from -100°C to 400°C (-148°F to 752°F) or even higher, depending on the specific stainless steel grade.
- Cast Iron: Cast iron sprockets generally have a temperature limit between -30°C to 300°C (-22°F to 572°F), depending on the grade and type of cast iron.
- Plastics: Plastic sprockets have a more limited temperature range, typically from around -40°C to 150°C (-40°F to 302°F), although some specialized engineering plastics can handle higher temperatures up to 250°C (482°F).
- Aluminum: Aluminum sprockets have a temperature limit ranging from -40°C to 250°C (-40°F to 482°F), depending on the specific alloy used.
- Specialized Alloys: Some sprockets made from specialized alloys can withstand extremely high temperatures, reaching up to 700°C (1292°F) or more.
It’s essential to consider the operating temperature of the machinery or equipment when selecting large sprockets. Operating the sprockets within their temperature limits ensures optimal performance, longevity, and safety.
For applications with high-temperature requirements, choosing materials with appropriate heat resistance is crucial. Similarly, in extremely low-temperature environments, materials should not become brittle or lose their mechanical properties.
When in doubt, consult with the sprocket manufacturer or an engineer familiar with sprocket materials and their temperature limitations to make the right selection for your specific application.
What are the Common Uses of Large Sprockets in Various Industries?
Large sprockets find wide-ranging applications in different industries due to their ability to transfer power efficiently and reliably. Some of the common uses of large sprockets include:
- Industrial Machinery: Large sprockets are commonly used in various industrial machines, such as conveyor systems, manufacturing equipment, and material handling systems. They facilitate the smooth transfer of power and motion in these heavy-duty applications.
- Automotive Industry: In the automotive sector, large sprockets find application in engines and timing systems. They are essential components in the engine’s camshaft, crankshaft, and other critical mechanisms.
- Agricultural Machinery: Farming equipment, like tractors and combines, utilize large sprockets in their transmission systems and other vital components to transfer power efficiently for different agricultural operations.
- Construction Equipment: Construction machinery, such as excavators, bulldozers, and cranes, employ large sprockets in their tracks and lifting mechanisms for smooth and reliable performance on rugged terrains.
- Mining Equipment: Mining operations involve heavy machinery, and large sprockets play a crucial role in the functioning of mining equipment like conveyors, draglines, and crushers.
- Cycling and Motorcycles: Large sprockets are used in bicycles and motorcycles to transmit power from the pedals or engine to the wheels via the chain, allowing for smooth movement and efficient power transfer.
- Printing and Packaging: In printing presses and packaging machinery, large sprockets are used to control the movement of paper, films, and other materials through the equipment, ensuring precise and consistent operation.
- Railways: Large sprockets are employed in railway systems to drive the wheels of locomotives and provide power for the train’s movement.
Overall, large sprockets are essential components in various mechanical systems across multiple industries, enabling the reliable and efficient transfer of power and motion.
editor by Dream 2024-05-10