Product Description
Company Profile
ISO ALB 300 Turn Belt Conveyor for Factory Automation, Automobile Components, Electronics Assembly line
Product Description
Order Information
Conveyor Parameter
Overall dimension:Length, width and height of the conveying object;
Single weight of conveyor:Unit KG;
Outer packing of conveyor:Canned, Carton, Wooden, Bag, Pallet, Bulk, etc;
Types of conveying materials:Chemical raw, high temperature , frozen , toxic , corrosive , etc.
work environment
Temperature, humidity, contamination
Conveyor type
Belt, drum, chain, telescope, lift
Conveying direction
Line, Turn, Climb, Curve, Vertical Lift
Conveyor dimension
Straight line: length, effective width, machine height
Turn: Turn inside diameter, effective width, machine height
Conveyor body material
stainless steel, aluminium profile, carbon steel spraying or plastic spraying (color according to customer requirements)
Driving device
Motor, Frequency Converter and Electrical Components: Domestic or Imported Brands, Power and Parameters
Speed: Constant , Variable
Subject selection
Roller: Length, Diameter, Installation Method, Cylinder Material, Shaft Material, Surface Treatment
Belt/Tooth Belt: Ordinary, Food, Anti-static, Radiation, Oil, Climbing, Skirt, Barrier
Chain board: width, pitch; Material: engineering plastics, stainless steel; Function: food grade, ordinary grade
Plastic steel mesh belt: width, pitch, opening rate, whether to add side or skirt
Stainless steel mesh belt: length, width, wire diameter, spacing
Power Supply
Single-phase 200V, single-phase 110V, three-phase 220V, three-phase 380V
Product Description
Raw Material
We have strict selection channels to ensure that the quality of material meet customer’s standard.
Production management system
In the whole production process, we have strict management of processing sequence, machinery and workers.
Packaging system
Our packaging, storage and transportation are managed to avoid damaging the goods.
QC system
We have special quality inspectors. They are inspected and sampled during and after the production process.
Warehousing system
We have strict factory inspection and after-sales system.
| Roller small end diameter(D) | Φ 50 |
| Inner radius(R) | 900 |
| Turning angle(θ) | 45°,60°,90° |
| Belt width | 500,600,700,800,900,1000,1500 |
| High(H) | 500-1500 |
| Belt material | PVC,PU |
| Rack material | Folded plate |
| Leg profile | Square tube60*40*2 |
| Speed | Max 30m/min |
| Motor power | 0.37kw,0.55kw,0.75kw,1.5kw,2.2kw |
Our Advantages
OUR FACTORY & PRODUCTIONS
Welcome to cooperate with us .
We would like to provide our distributor/agent promotion price as reward for the cooperation.
If you are interested, please do not hesitate to contact us!
| Structure: | Roller Conveyor |
|---|---|
| Material: | Stainless Steel |
| Material Feature: | Oil Resistant, Heat Resistant, Fire Resistant |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
| Condition: | New |
| Speed: | According to Production Requirements |
| Customization: |
Available
| Customized Request |
|---|
Can I Replace a Small Sprocket with a Large Sprocket in an Existing System?
Replacing a small sprocket with a large sprocket in an existing system is possible, but it requires careful consideration and evaluation of several factors:
- Space Constraints: Check if there is enough space in the existing system to accommodate the larger sprocket. Large sprockets can have significantly larger dimensions, and there should be enough clearance for proper installation and operation.
- Chain or Belt Compatibility: Ensure that the chain or belt used in the existing system is compatible with the new large sprocket. The chain or belt pitch must match the pitch diameter of the new sprocket to ensure proper meshing and power transmission.
- Speed Ratio and Performance: Consider the impact of the change in sprocket size on the speed ratio and overall performance of the system. A larger sprocket can result in a different speed reduction ratio, affecting the output shaft’s speed and torque.
- Power Transmission: Evaluate whether the new large sprocket can handle the power transmission requirements of the system. Large sprockets are typically used in applications requiring higher power and torque handling capabilities.
- Chain or Belt Length: With a larger sprocket, the chain or belt may need to be adjusted or replaced with a longer one to fit the new configuration properly.
- Alignment and Tension: Ensure proper alignment between the new sprocket and the driven machinery. Adjust the chain or belt tension accordingly to prevent unnecessary wear and ensure smooth operation.
- System Testing: Before full implementation, conduct thorough testing of the system with the new large sprocket. Monitor its performance, temperature, and other relevant factors to ensure it operates as expected and does not cause any adverse effects on other components.
While it is possible to replace a small sprocket with a large sprocket, it is essential to carefully assess the potential impacts on the system’s performance and ensure that all components are compatible with the change. Consulting with a qualified engineer or professional with experience in sprocket systems can help you make an informed decision and avoid any potential issues.
How do I Prevent Wear and Damage to Large Sprockets during Operation?
Preventing wear and damage to large sprockets during operation is essential to ensure their optimal performance and prolong their service life. Here are some effective measures to prevent wear and damage:
- Regular Lubrication: Proper lubrication is crucial to reduce friction and wear between the sprocket teeth and the chain or belt. Follow the manufacturer’s guidelines for the recommended lubrication type and frequency.
- Keep the System Clean: Regularly clean the large sprockets and the entire power transmission system to remove dirt, debris, and contaminants. Foreign particles can cause accelerated wear and damage to the sprockets and the chain or belt.
- Check for Misalignment: Ensure proper alignment between the large sprocket and the driven machinery. Misalignment can lead to uneven wear and excessive stress on the sprocket and the chain or belt.
- Monitor Tension: Check the tension of the chain or belt regularly and adjust it to the manufacturer’s recommended specifications. Proper tension ensures smooth power transmission and reduces wear on the sprockets and the chain or belt.
- Choose the Right Material: Select a sprocket material that is suitable for the operating conditions and environment. Factors such as temperature, corrosive substances, and the presence of abrasive particles should be considered when choosing the material.
- Proper Sprocket Size: Ensure that the large sprockets are appropriately sized for the application. Oversized or undersized sprockets can lead to uneven wear and decreased efficiency.
- Inspect Regularly: Perform routine visual inspections of the large sprockets to check for signs of wear, damage, or deformation. Early detection of issues allows for timely maintenance and prevents further damage.
- Replace Worn Sprockets: Replace large sprockets that show significant signs of wear, chipping, or cracking. Continuing to use worn sprockets can lead to chain or belt failure and damage to other mechanical components.
- Consider Chain or Belt Condition: The condition of the chain or belt also affects sprocket wear. Inspect and replace the chain or belt when necessary to maintain smooth operation and prevent accelerated wear on the sprockets.
By implementing these preventive measures, you can significantly reduce wear and damage to large sprockets, ensure efficient power transmission, and extend the overall service life of the sprockets and the entire power transmission system.
What is a Large Sprocket, and What are Its Applications in Mechanical Systems?
A large sprocket is a toothed wheel with evenly spaced teeth designed to mesh with a chain or a belt, transferring rotational motion and power between two shafts. The term “large” in this context refers to the size of the sprocket, which can vary significantly depending on the specific application and machinery it is used in.
Applications in Mechanical Systems:
- Industrial Machinery: Large sprockets are commonly used in various industrial machines, such as conveyor systems, manufacturing equipment, and material handling systems. They facilitate the smooth transfer of power and motion in these heavy-duty applications.
- Automotive Industry: In the automotive sector, large sprockets find application in engines and timing systems. They are essential components in the engine’s camshaft, crankshaft, and other critical mechanisms.
- Agricultural Machinery: Farming equipment, like tractors and combines, utilize large sprockets in their transmission systems and other vital components to transfer power efficiently for different agricultural operations.
- Construction Equipment: Construction machinery, such as excavators, bulldozers, and cranes, employ large sprockets in their tracks and lifting mechanisms for smooth and reliable performance on rugged terrains.
- Mining Equipment: Mining operations involve heavy machinery, and large sprockets play a crucial role in the functioning of mining equipment like conveyors, draglines, and crushers.
- Cycling and Motorcycles: Large sprockets are used in bicycles and motorcycles to transmit power from the pedals or engine to the wheels via the chain, allowing for smooth movement and efficient power transfer.
- Printing and Packaging: In printing presses and packaging machinery, large sprockets are used to control the movement of paper, films, and other materials through the equipment, ensuring precise and consistent operation.
- Railways: Large sprockets are employed in railway systems to drive the wheels of locomotives and provide power for the train’s movement.
Overall, large sprockets are essential components in various mechanical systems across multiple industries, enabling the reliable and efficient transfer of power and motion.
editor by CX 2023-09-29