Product Description
| Product Name | Sprocket | Place of origin | China |
| Brand | Mighty | Material | 304 Stainless Steel ,Steel |
| Bore Type | Pilot Bore,finished bore with keyway | Surface treatment | Blacking,Tooth heat treatment |
Main Products:
Timing belt pulleys, timing bars, timing belt clamping plates.
Locking elements and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, etc.
V belt pulleys and taper lock bush.
Sprockets, idler, and plate wheels.
Gears and racks: spur gear, helical gear, bevel gear, worm gear, gear rack.
Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, NM coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.
Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).
Advantage:
1. Factory directly supply , we can continue to provide a stable supply
2. Many years manufacture experience , top quality guaranteed by skilled workers, managing system and status of facilities.
3. Competitive and reasonable price
4. OEM service, we can do as your drawings or samples
5. Quality Guarantee, 100% inspect before delivery
6. Good after-sale service, Our wokers are all professional and all can speak English.
7. Timely delivery, We have many long cooperation supplier. supply ONE-STOP service
8. High-tech CNC Machines
9. Independent Engineering Department
10.Kinds of surface treatment—Zinc Plating, Powder Coating, Anodizing, Chrome Plate, RoHs .etc .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Steel |
| Samples: |
US$ 0.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the Maintenance Requirements for Large Sprockets to Ensure Optimal Performance?
Maintaining large sprockets is essential to ensure their optimal performance and prolong their service life. Here are the key maintenance requirements:
- Regular Inspection: Perform regular visual inspections of the large sprockets to check for signs of wear, damage, or misalignment. Look for cracks, chips, or any irregularities that might affect the sprockets’ functionality.
- Lubrication: Proper lubrication is crucial to reduce friction and wear between the sprocket teeth and the chain or belt. Follow the manufacturer’s guidelines for the recommended lubrication type and frequency.
- Cleaning: Keep the large sprockets clean and free from debris, dirt, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surfaces.
- Tension Adjustment: If the large sprocket is used with a chain, ensure that the chain’s tension is adjusted correctly. Excessive slack or tension can lead to uneven wear and affect the sprocket’s performance.
- Alignment: Proper alignment between the large sprocket and the driven machinery is essential to prevent unnecessary stress on the sprocket and the chain or belt. Misalignment can cause accelerated wear and decreased efficiency.
- Replacement of Worn Sprockets: Replace large sprockets that show significant signs of wear, damage, or deformation. Continuing to use worn sprockets can lead to chain or belt failure and damage to other mechanical components.
- Environmental Considerations: Take into account the operating environment of the sprockets. In harsh or corrosive environments, consider using sprockets made from materials resistant to these conditions.
- Load Capacity: Ensure that the large sprockets are rated and designed to handle the specific load requirements of the application. Using sprockets with insufficient load capacity can lead to premature failure.
By adhering to these maintenance requirements, you can maximize the performance and lifespan of large sprockets, reduce downtime, and improve the overall efficiency and reliability of your mechanical systems.
Can Large Sprockets be Used in Conveyor Systems and Material Handling Equipment?
Yes, large sprockets are commonly used in conveyor systems and material handling equipment due to their ability to handle heavy loads and power transmission requirements. Here’s why large sprockets are suitable for such applications:
- Load Handling Capacity: Large sprockets are designed to handle higher loads, making them ideal for conveying heavy materials in material handling systems.
- Power Transmission: Conveyor systems and material handling equipment often require efficient power transmission to move heavy loads over long distances. Large sprockets, when paired with the appropriate chain or belt, provide reliable power transmission.
- Speed Reduction: Many conveyor systems require speed reduction to move materials at an appropriate pace. Large sprockets with the right tooth profile allow for efficient speed reduction while maintaining smooth operation.
- Durability: Material handling applications can be demanding, subjecting equipment to frequent use and abrasive materials. Large sprockets are typically made from durable materials, such as steel or hardened alloys, to withstand such harsh conditions.
- Flexibility in Configuration: Large sprockets come in various configurations, including multiple strand sprockets, split sprockets, and custom designs. This flexibility allows them to be tailored to the specific needs of different conveyor systems.
- Multiple Connection Options: Large sprockets can be connected to the driven shaft using various methods, such as taper-lock bushings or through-bore hubs, making them easy to install and replace.
- Compatibility with Chains and Belts: Large sprockets are compatible with a wide range of chains and belts, providing versatility in material handling system design.
When using large sprockets in conveyor systems and material handling equipment, proper design, installation, and maintenance are essential. Regular inspection, lubrication, and tension adjustment are necessary to ensure optimal performance and longevity of both the sprockets and the chains or belts.
Whether it’s for moving bulk materials, pallets, or other goods, large sprockets play a crucial role in providing efficient and reliable power transmission in conveyor systems and material handling equipment across various industries.
Can you explain the working principle of a Large Sprocket in Power Transmission?
A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:
- Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
- Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
- Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
- Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
- Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.
This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.
editor by Dream 2024-04-30
China Good quality OEM with Large Rear Wheel and Roller Parts CNC Custom Motorcycle Chain Sprocket Kit Set
Product Description
|
Model No. |
CNC Motorcycle Parts |
Quotation |
According to Samples Or Drawings |
|
Certification |
ISO9001 |
Application |
|
|
Specification |
Customized |
Materials Available |
Aluminum, Steel, Stainless Steel, Titanium, |
|
Transport Package |
As Required |
Trademark |
OEM |
|
Origin |
China |
Production Capacity |
100000PCS/Month |
|
Item Name |
Custom CNC Motorcycle Parts |
|
|
Available Material |
Aluminum |
6061,7075,2571,5052,6063 |
|
Steel |
Mild Steel, C1045, Alloy Steel 4130, Alloy Steel 4140 |
|
|
Stainless Steel |
SUS303,SUS204,SUS316L,SUS410,SUS416 |
|
|
Titanium |
Titanium: Grades,1,2, 5 |
|
|
Tolerance |
+/-0.01mm |
|
|
DRW Format |
DWG,Pdf for 2D; x_t,.igs,.stp for 3D |
|
|
Equipment |
5 Axis CNC Machining, CNC Machining, CNC Milling, CNC Turning, Laser Cutting, Rapid Prototyping, Sheet Metal Fabrication, Laser Engraving |
|
|
MOQ |
50pcs for small parts;10pcs for big parts, according to your drawings |
|
|
QC System |
100% inspection before shipment, product OK rate 99.8% |
|
|
Payment Term |
T/T, PayPal, West Union, LC, etc |
|
|
Packing |
Individual |
1)Bilsiter |
|
2)Bubble Film |
||
|
3)Wrapping+Small Plastic Bag |
||
|
4)EPE+Wrapping Film |
||
|
5)Individual Box |
||
|
Outer |
1)Carton+Wrapping Film+Packaging Belt |
|
|
2)Carton+Wooden Box |
||
|
Lead Time |
20-35days after samples are confirmed |
|
Surface treatment
Quality Inspection
Equipment List
|
Equipment |
Brand |
Quantity |
Travels |
Tolerance |
Available Material |
|
5-Axis Vertical Machining Center |
HAAS |
1 |
1270X508 |
0.01mm |
Plastic +Metal |
|
5-Axis Vertical Machining Center |
XIHU (WEST LAKE) DIS. |
1 |
770*480 |
0.01mm |
Plastic +Metal |
|
4-Axis CNC Machining Center-Drilling and tapping |
XIHU (WEST LAKE) DIS. |
4 |
500*400 |
0.01mm |
Plastic +Metal |
|
4-Axis CNC Machining Center |
XIHU (WEST LAKE) DIS. |
5 |
700*500 |
0.01mm |
Plastic +Metal |
|
3-Axis CNC Machining Center CNC milling machine |
XIHU (WEST LAKE) DIS. |
6 |
790*490 |
0.01mm |
Plastic +Metal |
|
3-Axis CNC Machining Center |
XIHU (WEST LAKE) DIS. |
4 |
800*500 |
0.01mm |
Plastic +Metal |
|
3-Axis CNC Machining Center Drill, carve |
FRANK |
1 |
600*400 |
0.01mm |
Plastic +Metal |
|
CNC Lathes |
BOCHI/GAVGOL |
15 |
1000*500 |
0.01mm |
Plastic +Metal |
|
Vibratory Be-burring machine |
2 |
||||
|
CNC tube bending machine |
1 |
||||
|
Wire-Electrode Cutting |
1 |
||||
|
Welding machine |
3 |
Certifications
Company Profile
Established in 2009, HDC is a professional manufacturer of various precision CNC machined parts and customized components. With many years of OEM work for our customers, we have gained rich and vast experience in OEM machining and gathered a group of skilled workers and experienced engineers.
In 2571, we started to focus on billet CNC machined parts for motorcycles. In the years that followed, we keep accumulating knowledge and experience in this field and gradually move CZPT to an even bigger product range in other motorsports sectors like Automobile, UTV, and Karting.
We cultivated an excellent customer base through our quality of work, customer service, and passion for what we do.
Our Advantages
HDC is an expert CNC Auto Parts manufacturer in China since 2006. We dedicate to CNC Parts machining and the production of CNC Auto Parts. HDC has accumulated rich experience, inherits the advanced industrial concept, and owned a professional design team and first-class CNC Auto Parts types of equipment.
HDC will create the most satisfying value for customers with superior technology and an advanced concept of CNC Auto Parts. We provide a one-stop service for customers, which will greatly reduce the customer’s cost of product development and purchasing, free engineering consulting is available to each client.
Equipped with an advanced manufacturing machine, experienced engineers, and skilled workers, HDC can ensure that your CNC machining car parts are always at a high-quality level, also all our parts will be inspected before shipment, and production samples are available before the balance payment.
If you want to grow your CNC Auto Parts business, HDC Manufacturer in China is your one-stop solution choice. Develop your designs with reliable CNC car Parts Factory services in China. Equipped with advanced machines, our general tolerance is +/-0.01mm, and with 5-axis machines in-house, we can machine your high accuracy and complex parts.
Quality Control
FAQ
Q1:What CNC motorcycle parts do you produce?
A: The main products we produce for motorcycle parts include, aluminum motorcycle Rear &Front wheel hubs, Aluminum sprockets, triple clamp, clip-on handlebars, CNC throttles, offroad protection parts, and some other parts.
Q2: Are the products custom ones?
A: Yes, all the products are custom-made – we can produce them from drawings or samples.
Q3: Do you have any off-the-shelf parts?
A: As a CNC Machining factory, all our parts are made to order – we don’t keep stocks.
Q4: What are the main materials you machine?
A: Aluminum, Stainless Steel, Steel, Titanium, and Plastic are all common materials we machine.
Q5: Can you machine Plastic Material?
A: Yes, plastic material is 1 of our common materials – we can machine PE, Nylon, ABS, POM, and Delrin.
Q6: Which format drawings can you read?
A: We can read both 2D/3D drawings, such as .dwg,.x_t,.igs, and .stp.
Q7: How about your MOQ?
A: This depends on the parts in question – generally speaking 50-100 pieces is required.
Q8: What kind of surfaces can you offer?
A: We have many surface options available for your choice – anodizing, black oxide electroplating, heat treating grinding polishing powder coating nickel plating, etc.
Q9: Which anodizing colors do you have?
A: The available anodizing colors are Black Red Silver Green Purple Orange Gold Grey.
Q10: Can I get my logo etched on my parts?
A: Absolutely – and at no cost too! We have logo etching equipment in-house.
Q11: How do you protect my designs?
A: We operate under a Non-disclosure Agreement and will never show anyone else your designs without authorization.
Q12: Can we get a sample before bulk orders?
A: Yes – samples are available for quality approval ahead of time.
Q13: How about the lead time?
A: Samples will take around 2 weeks to be completed and production takes around 20-35 days from when the samples are confirmed.
Q14: How do you guarantee Quality?
A: As a responsible CNC Machining factory we guarantee quality by offering remake services for any issues caused by us during production.
Q15: What kind of payment terms does your company accept?
A: We accept L/C T/T Western Union and Paypal as payment terms.
Q16: How about the shipment?
A: Express Air or Sea shipping options are available depending on your order volume – we’ll suggest a suitable option based on what works best for you!
Q17:How long will you give me the reply?
A: You should receive our response within 8 working hours!
Q18: How do you make our business long-term and good relationship?
A: We strive to ensure our customers benefit by keeping high-quality products with competitive prices; in addition to that we value every customer regardless of where they come from and demonstrate sincere friendship through genuine business connections
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO, ISO9001:2000 |
|---|---|
| Color: | Blue/Red/Black/Silver.Customized, as Request |
| Customized: | Customized |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do you Calculate the Gear Ratio for a Large Sprocket Setup?
The gear ratio in a large sprocket setup can be calculated using a simple formula based on the number of teeth on the two sprockets involved:
Gear Ratio = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket
Let’s break down the steps to calculate the gear ratio:
- Identify the Sprockets: Determine which sprocket is the driving sprocket and which one is the driven sprocket in the setup. The driving sprocket is the one connected to the input shaft, and the driven sprocket is connected to the output shaft.
- Count the Teeth: Count the number of teeth on each sprocket. The teeth are the small, pointy protrusions on the circumference of the sprockets.
- Apply the Formula: Use the gear ratio formula to calculate the ratio. Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.
For example, let’s say you have a large sprocket setup where the driving sprocket has 20 teeth, and the driven sprocket has 60 teeth. The gear ratio would be:
Gear Ratio = 60 (Driven Sprocket Teeth) / 20 (Driving Sprocket Teeth) = 3
In this example, the gear ratio is 3, which means the driven sprocket will rotate three times for every one rotation of the driving sprocket. The gear ratio determines the speed reduction or increase between the input and output shafts in the system.
Keep in mind that the gear ratio does not take into account other factors, such as friction, efficiency losses, or the size of the sprockets. These factors may influence the actual output speed and torque of the system.
Can Large Sprockets be Used in Precision Motion Control and Automation Systems?
Yes, large sprockets can be used in precision motion control and automation systems, but their application in such systems requires careful consideration and appropriate design. Here are the factors to consider:
- Backlash: Large sprockets, especially those with a significant number of teeth, can introduce more backlash compared to smaller sprockets. Backlash is the amount of clearance or lost motion between mating teeth, which can affect the system’s precision and accuracy.
- Tooth Profile: The tooth profile of the large sprocket should be carefully chosen to match the chain or belt’s profile to minimize vibration and ensure smooth engagement, reducing positional errors in motion control systems.
- Material and Manufacturing: High-quality materials and precise manufacturing are crucial for large sprockets used in precision motion control systems. Materials with excellent dimensional stability and minimal thermal expansion should be chosen to maintain accuracy under varying conditions.
- Alignment and Mounting: Precise alignment between the large sprockets, the chain or belt, and the driven shaft is essential to avoid misalignment-induced errors. Accurate mounting and fixation are necessary to maintain the sprockets’ positional integrity.
- Dynamic Balance: For high-speed applications, large sprockets must be dynamically balanced to minimize vibration and ensure stable motion.
- Lubrication and Contamination Control: Proper lubrication and contamination control are critical to reduce friction and wear, ensuring smooth and precise motion in the system.
- Load Capacity: The large sprockets must be selected based on their load-carrying capacity, accounting for dynamic loads and momentary shocks in precision motion control applications.
Large sprockets are commonly used in applications that require higher power transmission and torque handling. However, in precision motion control and automation systems, additional considerations are necessary to achieve the desired accuracy and repeatability.
It’s essential to work with experienced engineers or motion control specialists to properly design and integrate large sprockets into precision motion control and automation systems. Through careful selection, design, and implementation, large sprockets can contribute to the success of precision-driven applications, such as robotics, CNC machines, and other automated systems.
Can you explain the working principle of a Large Sprocket in Power Transmission?
A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:
- Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
- Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
- Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
- Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
- Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.
This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.
editor by Dream 2024-04-26
China Good quality Customized Black Metal Steel 16b Large Sprocket for Roller Chain
Product Description
Product Description
|
DIN Standard Industrial Sprocket |
|
|
Bore |
Finished bore, Precossing bore, Taper bore |
|
Color |
Nature steel or black |
|
Standard |
ANSI, DIN, ISO |
|
Type |
Simplex, Duplex, Triplex |
|
Surface treatment |
Black oxide, Zinc plated |
|
Heat treatment |
High Frenquency Quenching |
Detailed Photos
1.Chain used
HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.
2. Number of teeth
HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.
|
Single pitch sprocket |
Double pitch sprocket |
||||
|
*Chain matched:35(06C) /06BTeeth:from 9-120 *Chain matched:40(08A) /08BTeeth:from 9-120 *Chain matched:50(10A) /10BTeeth:from 9-120 *Chain matched:60(12A) /12BTeeth:from 9-120 *Chain matched:80(16A) /16B Teeth:from 9-120 *Chain matched:100(20A)/20B Teeth:from 9-120 *Chain matched:120(24A) /24B Teeth:from 9-120 *Chain matched:140(28A) /28B Teeth:from 9-120 *Chain matched:160(32A) /32B Teeth:from 9-120 *Chain matched:200(40A) /40B Teeth:from 9-120 |
*P=25.4mm Teeth:from 7-100
*P=31.8mm Teeth:from 7-100
*P=38.1mm Teeth:from 7-100
*P=50.8mm Teeth:from 7-100
*P=63.5mm Teeth:from 7-100 |
||||
3. Consturction
A type B type C type SD type
4. Material
Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.
5. Bore
Pilot bore, finished bore, taper bore, bearing hole and special bore
6. Treatment
Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.
Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.
Packaging & Shipping
Company Profile
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
|
6.Our services: |
1).Competitive price |
|||
|
2).High quality products |
||||
|
3).OEM service or can customized according to your drawings |
||||
|
4).Reply your inquiry in 24 hours |
||||
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5).Professional technical team 24 hours online service |
||||
|
6).Provide sample service |
||||
Main products
Machines
Exbihition
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Hobbing Teeth |
| Material: | Stainless Steel |
| Teeth Number: | 8-100t |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can Large Sprockets be Customized or Modified to Fit Specific Machinery or Equipment?
Yes, large sprockets can be customized or modified to fit specific machinery or equipment requirements. Customization is often necessary when standard off-the-shelf sprockets do not meet the exact specifications of the application. Here’s how large sprockets can be customized or modified:
- Custom Sizes: Manufacturers can create large sprockets in custom sizes to match the unique dimensions required by the machinery or equipment.
- Special Materials: Large sprockets can be made from specific materials to suit the operating conditions of the application, such as high-temperature environments or corrosive atmospheres.
- Unique Tooth Profiles: Sprocket tooth profiles can be modified to accommodate specialized chains or belts, allowing for a more precise fit and optimized power transmission.
- Number of Teeth: Custom large sprockets can be designed with a specific number of teeth to achieve a particular speed reduction ratio or match the system’s requirements.
- Keyways and Bores: Large sprockets can be customized with keyways or bores to fit specific shaft sizes and configurations.
- Special Coatings or Treatments: Additional coatings or treatments can be applied to large sprockets to enhance wear resistance, reduce friction, or improve performance in harsh environments.
- Mounting Options: Custom large sprockets can be designed with specific mounting options to accommodate the machinery or equipment’s unique mounting requirements.
When opting for customized large sprockets, it’s essential to work with experienced manufacturers or engineers who can understand the application’s specific needs and provide the appropriate solutions. Proper communication and collaboration with the manufacturer during the design process are crucial to ensure that the customized sprockets meet the desired performance, compatibility, and reliability standards.
By customizing large sprockets to fit specific machinery or equipment, users can achieve efficient power transmission and enhance the overall performance and longevity of their mechanical systems.
Can Large Sprockets be Used in Heavy Machinery and Industrial Applications?
Yes, large sprockets are commonly used in heavy machinery and various industrial applications due to their ability to handle high loads, transmit power efficiently, and withstand demanding operating conditions. Here are some reasons why large sprockets are suitable for such applications:
- Load Handling Capacity: Large sprockets are designed to handle heavy loads, making them ideal for heavy machinery used in industries such as construction, mining, and agriculture.
- Power Transmission: Industrial applications often require efficient power transmission to drive large machinery and equipment. Large sprockets, coupled with robust chains or belts, offer reliable power transmission even under high loads.
- Durability: Large sprockets are typically made from durable materials such as steel, hardened alloys, or specialized engineering plastics. This ensures they can withstand the tough and demanding environments commonly found in heavy machinery and industrial settings.
- Speed Reduction: In certain industrial applications, speed reduction is necessary to match the equipment’s operational requirements. Large sprockets can achieve effective speed reduction with their various tooth configurations.
- Customization: Large sprockets can be customized to fit specific machinery and equipment designs, offering flexibility in adapting to various industrial applications.
- Compatibility with Chains and Belts: Large sprockets are designed to work with a wide range of chains and belts, providing versatility and options for industrial system designs.
- Efficiency: Well-maintained large sprockets and power transmission systems contribute to efficient machinery operation, reducing energy wastage and operational costs.
- Automation: In modern industrial automation, large sprockets play a critical role in driving conveyor systems, assembly lines, and other automated processes, ensuring smooth and reliable operation.
When using large sprockets in heavy machinery and industrial applications, regular maintenance and inspection are essential. Lubrication, tension adjustment, and monitoring for signs of wear or damage help ensure the sprockets and the entire power transmission system operate optimally.
Due to their versatility, durability, and capacity to handle heavy loads, large sprockets are indispensable components in a wide range of heavy machinery and industrial processes, contributing to the efficiency and productivity of industrial operations.
What are the Advantages of Using Large Sprockets over Smaller Ones in Certain Machinery?
Using large sprockets in certain machinery offers several advantages over smaller ones, making them a preferred choice in specific applications. Here are some of the key advantages:
- Higher Power Transmission: Large sprockets are capable of handling higher power and torque due to their larger size and more substantial construction. This makes them suitable for heavy-duty applications where significant power transmission is required.
- Reduced Wear and Stress: The larger size of the sprocket allows for a larger contact area with the chain or belt. This distributes the load more evenly, reducing wear and stress on both the sprocket and the chain or belt, leading to increased longevity.
- Increased Speed Reduction: Large sprockets with more teeth can achieve higher speed reduction ratios. This is advantageous in applications where a significant reduction in speed between the input and output shafts is necessary.
- Quieter Operation: The larger teeth on a large sprocket mesh more smoothly with the chain or belt, resulting in reduced impact forces and quieter operation compared to smaller sprockets.
- Improved Efficiency: Due to reduced wear and efficient power transmission, large sprockets can contribute to improved overall efficiency in machinery and mechanical systems.
- Heat Dissipation: The larger surface area of a large sprocket can dissipate heat better than smaller ones, which is beneficial in high-power applications where heat generation is a concern.
- Compatibility with High Loads: In applications with heavy loads, large sprockets offer better load-bearing capacity and can withstand the stress without deformation or failure.
- Longer Service Life: Large sprockets’ robust construction and reduced wear contribute to a longer service life, resulting in less frequent replacement and maintenance.
- Space Constraints: In some cases, a large sprocket can replace multiple smaller sprockets, reducing the complexity and space requirements in the machinery or system.
It’s important to note that while large sprockets offer these advantages, their use is application-specific. Smaller sprockets may be more suitable in certain cases, especially when space is limited, and the power transmission requirements are lower. The choice of sprocket size should consider the specific needs and constraints of the machinery or system.
editor by Dream 2024-04-23
China high quality High Hardness Steel Roller Chain Drive Large Sprocket
Product Description
Product Description
|
DIN Standard Industrial Sprocket |
|
|
Bore |
Finished bore, Precossing bore, Taper bore |
|
Color |
Nature steel or black |
|
Standard |
ANSI, DIN, ISO |
|
Type |
Simplex, Duplex, Triplex |
|
Surface treatment |
Black oxide, Zinc plated |
|
Heat treatment |
High Frenquency Quenching |
Detailed Photos
1.Chain used
HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.
2. Number of teeth
HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.
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Single pitch sprocket |
Double pitch sprocket |
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|
*Chain matched:35(06C) /06BTeeth:from 9-120 *Chain matched:40(08A) /08BTeeth:from 9-120 *Chain matched:50(10A) /10BTeeth:from 9-120 *Chain matched:60(12A) /12BTeeth:from 9-120 *Chain matched:80(16A) /16B Teeth:from 9-120 *Chain matched:100(20A)/20B Teeth:from 9-120 *Chain matched:120(24A) /24B Teeth:from 9-120 *Chain matched:140(28A) /28B Teeth:from 9-120 *Chain matched:160(32A) /32B Teeth:from 9-120 *Chain matched:200(40A) /40B Teeth:from 9-120 |
*P=25.4mm Teeth:from 7-100
*P=31.8mm Teeth:from 7-100
*P=38.1mm Teeth:from 7-100
*P=50.8mm Teeth:from 7-100
*P=63.5mm Teeth:from 7-100 |
||||
3. Consturction
A type B type C type SD type
4. Material
Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.
5. Bore
Pilot bore, finished bore, taper bore, bearing hole and special bore
6. Treatment
Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.
Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.
Packaging & Shipping
Company Profile
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
|
6.Our services: |
1).Competitive price |
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2).High quality products |
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3).OEM service or can customized according to your drawings |
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4).Reply your inquiry in 24 hours |
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5).Professional technical team 24 hours online service |
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6).Provide sample service |
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Main products
Machines
Exbihition
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Hobbing Teeth |
| Material: | Stainless Steel |
| Teeth Number: | 8-100t |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can Large Sprockets be Customized or Modified to Fit Specific Machinery or Equipment?
Yes, large sprockets can be customized or modified to fit specific machinery or equipment requirements. Customization is often necessary when standard off-the-shelf sprockets do not meet the exact specifications of the application. Here’s how large sprockets can be customized or modified:
- Custom Sizes: Manufacturers can create large sprockets in custom sizes to match the unique dimensions required by the machinery or equipment.
- Special Materials: Large sprockets can be made from specific materials to suit the operating conditions of the application, such as high-temperature environments or corrosive atmospheres.
- Unique Tooth Profiles: Sprocket tooth profiles can be modified to accommodate specialized chains or belts, allowing for a more precise fit and optimized power transmission.
- Number of Teeth: Custom large sprockets can be designed with a specific number of teeth to achieve a particular speed reduction ratio or match the system’s requirements.
- Keyways and Bores: Large sprockets can be customized with keyways or bores to fit specific shaft sizes and configurations.
- Special Coatings or Treatments: Additional coatings or treatments can be applied to large sprockets to enhance wear resistance, reduce friction, or improve performance in harsh environments.
- Mounting Options: Custom large sprockets can be designed with specific mounting options to accommodate the machinery or equipment’s unique mounting requirements.
When opting for customized large sprockets, it’s essential to work with experienced manufacturers or engineers who can understand the application’s specific needs and provide the appropriate solutions. Proper communication and collaboration with the manufacturer during the design process are crucial to ensure that the customized sprockets meet the desired performance, compatibility, and reliability standards.
By customizing large sprockets to fit specific machinery or equipment, users can achieve efficient power transmission and enhance the overall performance and longevity of their mechanical systems.
Can Large Sprockets be Used in Conveyor Systems and Material Handling Equipment?
Yes, large sprockets are commonly used in conveyor systems and material handling equipment due to their ability to handle heavy loads and power transmission requirements. Here’s why large sprockets are suitable for such applications:
- Load Handling Capacity: Large sprockets are designed to handle higher loads, making them ideal for conveying heavy materials in material handling systems.
- Power Transmission: Conveyor systems and material handling equipment often require efficient power transmission to move heavy loads over long distances. Large sprockets, when paired with the appropriate chain or belt, provide reliable power transmission.
- Speed Reduction: Many conveyor systems require speed reduction to move materials at an appropriate pace. Large sprockets with the right tooth profile allow for efficient speed reduction while maintaining smooth operation.
- Durability: Material handling applications can be demanding, subjecting equipment to frequent use and abrasive materials. Large sprockets are typically made from durable materials, such as steel or hardened alloys, to withstand such harsh conditions.
- Flexibility in Configuration: Large sprockets come in various configurations, including multiple strand sprockets, split sprockets, and custom designs. This flexibility allows them to be tailored to the specific needs of different conveyor systems.
- Multiple Connection Options: Large sprockets can be connected to the driven shaft using various methods, such as taper-lock bushings or through-bore hubs, making them easy to install and replace.
- Compatibility with Chains and Belts: Large sprockets are compatible with a wide range of chains and belts, providing versatility in material handling system design.
When using large sprockets in conveyor systems and material handling equipment, proper design, installation, and maintenance are essential. Regular inspection, lubrication, and tension adjustment are necessary to ensure optimal performance and longevity of both the sprockets and the chains or belts.
Whether it’s for moving bulk materials, pallets, or other goods, large sprockets play a crucial role in providing efficient and reliable power transmission in conveyor systems and material handling equipment across various industries.
How do I Choose the Right Size and Pitch of a Large Sprocket for My Application?
Choosing the right size and pitch of a large sprocket is crucial to ensure optimal performance and efficiency in your application. Consider the following steps to make the right selection:
- Identify Application Requirements: Understand the specific requirements of your application, such as the desired power output, speed reduction ratio, and torque handling capacity.
- Calculate Speed Ratio: Determine the required speed reduction ratio between the input and output shafts. The speed ratio is determined by the ratio of the number of teeth on the input sprocket to the number of teeth on the output sprocket.
- Calculate Pitch Diameter: The pitch diameter of the sprocket is crucial for proper chain or belt engagement. Calculate the pitch diameter using the formula: Pitch Diameter = (Number of Teeth / Pitch)
- Consider Chain or Belt Size: Select a compatible chain or belt size that matches the sprocket’s pitch. The chain or belt should fit snugly on the sprocket without excessive slack or tension.
- Check Space Constraints: Ensure that the chosen large sprocket can fit within the available space in your machinery or system. Consider the overall dimensions of the sprocket, including its thickness and outer diameter.
- Material Selection: Choose a material for the large sprocket that can handle the mechanical stresses and environmental conditions of your application. Common materials include steel, stainless steel, and various engineering plastics.
- Consult Manufacturer Guidelines: Refer to the sprocket manufacturer’s guidelines and recommendations for your specific application. Manufacturers often provide detailed information about sprocket sizes, pitch, and material options for different uses.
- Perform Testing and Evaluation: If possible, conduct testing and evaluation of the selected large sprocket in your application before full-scale implementation. This helps ensure its compatibility and performance under real-world conditions.
By following these steps and considering the application’s requirements, compatibility with the chain or belt, and space constraints, you can choose the right size and pitch of a large sprocket to achieve optimal power transmission and reliable operation in your mechanical system.
editor by CX 2024-03-14
China Custom Large Steel Sprocket 20b ISO Standard High Quality Roller Chain Sprocket
Product Description
Europe Standard DIN8187-ISO/R606 Roller Chain Sprocket
Product Description
1. Produce strictly in accordance with standard dimension
2. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket
3. Pilot bore, finished bore, taper bore and special bore.
4. Bright surface / high precision / Blacking
5. Advanced heat treatment and surface treatment craft
6. Best quality and competitive price.
7. Welcome OEM / ODM
8. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
PACKING
| Packaging | |
| Packing
|
We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements. |
OUR COMPANY
ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.
After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.
MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.
Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.
OUR FACTORY
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Carbon Steel C45 |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can Large Sprockets be Customized or Modified to Fit Specific Machinery or Equipment?
Yes, large sprockets can be customized or modified to fit specific machinery or equipment requirements. Customization is often necessary when standard off-the-shelf sprockets do not meet the exact specifications of the application. Here’s how large sprockets can be customized or modified:
- Custom Sizes: Manufacturers can create large sprockets in custom sizes to match the unique dimensions required by the machinery or equipment.
- Special Materials: Large sprockets can be made from specific materials to suit the operating conditions of the application, such as high-temperature environments or corrosive atmospheres.
- Unique Tooth Profiles: Sprocket tooth profiles can be modified to accommodate specialized chains or belts, allowing for a more precise fit and optimized power transmission.
- Number of Teeth: Custom large sprockets can be designed with a specific number of teeth to achieve a particular speed reduction ratio or match the system’s requirements.
- Keyways and Bores: Large sprockets can be customized with keyways or bores to fit specific shaft sizes and configurations.
- Special Coatings or Treatments: Additional coatings or treatments can be applied to large sprockets to enhance wear resistance, reduce friction, or improve performance in harsh environments.
- Mounting Options: Custom large sprockets can be designed with specific mounting options to accommodate the machinery or equipment’s unique mounting requirements.
When opting for customized large sprockets, it’s essential to work with experienced manufacturers or engineers who can understand the application’s specific needs and provide the appropriate solutions. Proper communication and collaboration with the manufacturer during the design process are crucial to ensure that the customized sprockets meet the desired performance, compatibility, and reliability standards.
By customizing large sprockets to fit specific machinery or equipment, users can achieve efficient power transmission and enhance the overall performance and longevity of their mechanical systems.
What are the Temperature Limits for the Operation of Large Sprockets?
The temperature limits for the operation of large sprockets depend on the materials used in their construction. Different materials have varying temperature tolerances. Here are some common materials used for large sprockets and their temperature limits:
- Steel: Standard carbon steel sprockets typically have a temperature limit ranging from around -40°C to 250°C (-40°F to 482°F). However, alloy steels can withstand higher temperatures, with some reaching up to 500°C (932°F).
- Stainless Steel: Stainless steel sprockets have a broader temperature range and can operate in temperatures from -100°C to 400°C (-148°F to 752°F) or even higher, depending on the specific stainless steel grade.
- Cast Iron: Cast iron sprockets generally have a temperature limit between -30°C to 300°C (-22°F to 572°F), depending on the grade and type of cast iron.
- Plastics: Plastic sprockets have a more limited temperature range, typically from around -40°C to 150°C (-40°F to 302°F), although some specialized engineering plastics can handle higher temperatures up to 250°C (482°F).
- Aluminum: Aluminum sprockets have a temperature limit ranging from -40°C to 250°C (-40°F to 482°F), depending on the specific alloy used.
- Specialized Alloys: Some sprockets made from specialized alloys can withstand extremely high temperatures, reaching up to 700°C (1292°F) or more.
It’s essential to consider the operating temperature of the machinery or equipment when selecting large sprockets. Operating the sprockets within their temperature limits ensures optimal performance, longevity, and safety.
For applications with high-temperature requirements, choosing materials with appropriate heat resistance is crucial. Similarly, in extremely low-temperature environments, materials should not become brittle or lose their mechanical properties.
When in doubt, consult with the sprocket manufacturer or an engineer familiar with sprocket materials and their temperature limitations to make the right selection for your specific application.
How do I Choose the Right Size and Pitch of a Large Sprocket for My Application?
Choosing the right size and pitch of a large sprocket is crucial to ensure optimal performance and efficiency in your application. Consider the following steps to make the right selection:
- Identify Application Requirements: Understand the specific requirements of your application, such as the desired power output, speed reduction ratio, and torque handling capacity.
- Calculate Speed Ratio: Determine the required speed reduction ratio between the input and output shafts. The speed ratio is determined by the ratio of the number of teeth on the input sprocket to the number of teeth on the output sprocket.
- Calculate Pitch Diameter: The pitch diameter of the sprocket is crucial for proper chain or belt engagement. Calculate the pitch diameter using the formula: Pitch Diameter = (Number of Teeth / Pitch)
- Consider Chain or Belt Size: Select a compatible chain or belt size that matches the sprocket’s pitch. The chain or belt should fit snugly on the sprocket without excessive slack or tension.
- Check Space Constraints: Ensure that the chosen large sprocket can fit within the available space in your machinery or system. Consider the overall dimensions of the sprocket, including its thickness and outer diameter.
- Material Selection: Choose a material for the large sprocket that can handle the mechanical stresses and environmental conditions of your application. Common materials include steel, stainless steel, and various engineering plastics.
- Consult Manufacturer Guidelines: Refer to the sprocket manufacturer’s guidelines and recommendations for your specific application. Manufacturers often provide detailed information about sprocket sizes, pitch, and material options for different uses.
- Perform Testing and Evaluation: If possible, conduct testing and evaluation of the selected large sprocket in your application before full-scale implementation. This helps ensure its compatibility and performance under real-world conditions.
By following these steps and considering the application’s requirements, compatibility with the chain or belt, and space constraints, you can choose the right size and pitch of a large sprocket to achieve optimal power transmission and reliable operation in your mechanical system.
editor by CX 2024-03-12
China high quality Large Sprocket Duplex Stainless Steel Double Pitch ANSI Plate Hub with Stock Bore Key Lightweight Tooth Plastic Roller Chain Durable Best Selling Supplier
Product Description
Large Sprocket Duplex Stainless Steel Double Pitch ANSI Plate Hub with Stock Bore Key Lightweight Tooth Plastic Roller Chain Durable Best Selling Supplier
Manufacturer of Sprocket, Chain sprockets, wheel and sprocket, drive sprocket, sprocket wheel, taper lock sprocket, gear sprocket, idle sprocket, motorcycle sprocket and stainless steel sprocket, can interchange and replace with martin size sprocket, jt size sprockets, did size chain sprocket and so on.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the Maintenance Requirements for Large Sprockets to Ensure Optimal Performance?
Maintaining large sprockets is essential to ensure their optimal performance and prolong their service life. Here are the key maintenance requirements:
- Regular Inspection: Perform regular visual inspections of the large sprockets to check for signs of wear, damage, or misalignment. Look for cracks, chips, or any irregularities that might affect the sprockets’ functionality.
- Lubrication: Proper lubrication is crucial to reduce friction and wear between the sprocket teeth and the chain or belt. Follow the manufacturer’s guidelines for the recommended lubrication type and frequency.
- Cleaning: Keep the large sprockets clean and free from debris, dirt, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surfaces.
- Tension Adjustment: If the large sprocket is used with a chain, ensure that the chain’s tension is adjusted correctly. Excessive slack or tension can lead to uneven wear and affect the sprocket’s performance.
- Alignment: Proper alignment between the large sprocket and the driven machinery is essential to prevent unnecessary stress on the sprocket and the chain or belt. Misalignment can cause accelerated wear and decreased efficiency.
- Replacement of Worn Sprockets: Replace large sprockets that show significant signs of wear, damage, or deformation. Continuing to use worn sprockets can lead to chain or belt failure and damage to other mechanical components.
- Environmental Considerations: Take into account the operating environment of the sprockets. In harsh or corrosive environments, consider using sprockets made from materials resistant to these conditions.
- Load Capacity: Ensure that the large sprockets are rated and designed to handle the specific load requirements of the application. Using sprockets with insufficient load capacity can lead to premature failure.
By adhering to these maintenance requirements, you can maximize the performance and lifespan of large sprockets, reduce downtime, and improve the overall efficiency and reliability of your mechanical systems.
How do I Identify Signs of Wear, Fatigue, or Damage in Large Sprockets, and When Should They be Replaced?
Identifying signs of wear, fatigue, or damage in large sprockets is crucial to prevent potential failures and ensure the safety and efficiency of the equipment. Here are common indicators of sprocket wear or damage and guidelines for replacement:
- Tooth Wear: Check the sprocket teeth for signs of wear, such as a flattened or hooked profile. Excessive tooth wear can lead to poor engagement with the chain or belt, affecting power transmission efficiency.
- Cracks or Fractures: Inspect the entire sprocket for cracks or fractures, especially around the base of the teeth or hub area. Cracked or fractured sprockets should be replaced immediately, as they can result in catastrophic failure.
- Chipped Teeth: Look for chipped or broken teeth on the sprocket. Chipped teeth can cause the chain or belt to jump or skip, leading to potential damage to the sprocket and the power transmission system.
- Deformation: Check for any signs of deformation, such as bent or twisted sections. Deformed sprockets can cause misalignment and increased wear on the chain or belt.
- Corrosion or Rust: If the sprocket is made of steel or has exposed metal surfaces, inspect for corrosion or rust. Corrosion weakens the sprocket’s structural integrity and may require replacement.
- Excessive Noise or Vibration: Unusual noise or vibration during operation can indicate issues with the sprocket or the power transmission system. Investigate and address the source promptly to prevent further damage.
- Chain or Belt Wear: Examine the chain or belt for signs of wear, stretching, or elongation. Excessive wear on the chain or belt can accelerate sprocket wear and reduce system efficiency.
- Regular Maintenance Schedule: Implement a regular maintenance schedule to inspect large sprockets and the entire power transmission system. Depending on the application and operating conditions, regular inspections can help detect early signs of wear or damage.
- Manufacturer’s Recommendations: Follow the manufacturer’s guidelines for the sprocket’s service life and replacement intervals. Manufacturers may provide specific criteria for replacing large sprockets based on the material, design, and application.
When signs of wear, fatigue, or damage are detected, large sprockets should be promptly replaced to avoid unexpected failures that can lead to costly downtime, equipment damage, or safety hazards. Regular inspection and maintenance are essential to ensure the continued performance and reliability of large sprockets in power transmission systems.
Can you explain the working principle of a Large Sprocket in Power Transmission?
A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:
- Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
- Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
- Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
- Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
- Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.
This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.
editor by CX 2023-10-23
China best Large Steel Sprocket 20b ISO Standard High Quality Roller Chain Sprocket
Product Description
Europe Standard DIN8187-ISO/R606 Roller Chain Sprocket
Product Description
1. Produce strictly in accordance with standard dimension
2. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket
3. Pilot bore, finished bore, taper bore and special bore.
4. Bright surface / high precision / Blacking
5. Advanced heat treatment and surface treatment craft
6. Best quality and competitive price.
7. Welcome OEM / ODM
8. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
PACKING
| Packaging | |
| Packing
|
We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements. |
OUR COMPANY
ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.
After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.
MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.
Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.
OUR FACTORY
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Carbon Steel C45 |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I Replace a Small Sprocket with a Large Sprocket in an Existing System?
Replacing a small sprocket with a large sprocket in an existing system is possible, but it requires careful consideration and evaluation of several factors:
- Space Constraints: Check if there is enough space in the existing system to accommodate the larger sprocket. Large sprockets can have significantly larger dimensions, and there should be enough clearance for proper installation and operation.
- Chain or Belt Compatibility: Ensure that the chain or belt used in the existing system is compatible with the new large sprocket. The chain or belt pitch must match the pitch diameter of the new sprocket to ensure proper meshing and power transmission.
- Speed Ratio and Performance: Consider the impact of the change in sprocket size on the speed ratio and overall performance of the system. A larger sprocket can result in a different speed reduction ratio, affecting the output shaft’s speed and torque.
- Power Transmission: Evaluate whether the new large sprocket can handle the power transmission requirements of the system. Large sprockets are typically used in applications requiring higher power and torque handling capabilities.
- Chain or Belt Length: With a larger sprocket, the chain or belt may need to be adjusted or replaced with a longer one to fit the new configuration properly.
- Alignment and Tension: Ensure proper alignment between the new sprocket and the driven machinery. Adjust the chain or belt tension accordingly to prevent unnecessary wear and ensure smooth operation.
- System Testing: Before full implementation, conduct thorough testing of the system with the new large sprocket. Monitor its performance, temperature, and other relevant factors to ensure it operates as expected and does not cause any adverse effects on other components.
While it is possible to replace a small sprocket with a large sprocket, it is essential to carefully assess the potential impacts on the system’s performance and ensure that all components are compatible with the change. Consulting with a qualified engineer or professional with experience in sprocket systems can help you make an informed decision and avoid any potential issues.
What are the Temperature Limits for the Operation of Large Sprockets?
The temperature limits for the operation of large sprockets depend on the materials used in their construction. Different materials have varying temperature tolerances. Here are some common materials used for large sprockets and their temperature limits:
- Steel: Standard carbon steel sprockets typically have a temperature limit ranging from around -40°C to 250°C (-40°F to 482°F). However, alloy steels can withstand higher temperatures, with some reaching up to 500°C (932°F).
- Stainless Steel: Stainless steel sprockets have a broader temperature range and can operate in temperatures from -100°C to 400°C (-148°F to 752°F) or even higher, depending on the specific stainless steel grade.
- Cast Iron: Cast iron sprockets generally have a temperature limit between -30°C to 300°C (-22°F to 572°F), depending on the grade and type of cast iron.
- Plastics: Plastic sprockets have a more limited temperature range, typically from around -40°C to 150°C (-40°F to 302°F), although some specialized engineering plastics can handle higher temperatures up to 250°C (482°F).
- Aluminum: Aluminum sprockets have a temperature limit ranging from -40°C to 250°C (-40°F to 482°F), depending on the specific alloy used.
- Specialized Alloys: Some sprockets made from specialized alloys can withstand extremely high temperatures, reaching up to 700°C (1292°F) or more.
It’s essential to consider the operating temperature of the machinery or equipment when selecting large sprockets. Operating the sprockets within their temperature limits ensures optimal performance, longevity, and safety.
For applications with high-temperature requirements, choosing materials with appropriate heat resistance is crucial. Similarly, in extremely low-temperature environments, materials should not become brittle or lose their mechanical properties.
When in doubt, consult with the sprocket manufacturer or an engineer familiar with sprocket materials and their temperature limitations to make the right selection for your specific application.
What are the Common Uses of Large Sprockets in Various Industries?
Large sprockets find wide-ranging applications in different industries due to their ability to transfer power efficiently and reliably. Some of the common uses of large sprockets include:
- Industrial Machinery: Large sprockets are commonly used in various industrial machines, such as conveyor systems, manufacturing equipment, and material handling systems. They facilitate the smooth transfer of power and motion in these heavy-duty applications.
- Automotive Industry: In the automotive sector, large sprockets find application in engines and timing systems. They are essential components in the engine’s camshaft, crankshaft, and other critical mechanisms.
- Agricultural Machinery: Farming equipment, like tractors and combines, utilize large sprockets in their transmission systems and other vital components to transfer power efficiently for different agricultural operations.
- Construction Equipment: Construction machinery, such as excavators, bulldozers, and cranes, employ large sprockets in their tracks and lifting mechanisms for smooth and reliable performance on rugged terrains.
- Mining Equipment: Mining operations involve heavy machinery, and large sprockets play a crucial role in the functioning of mining equipment like conveyors, draglines, and crushers.
- Cycling and Motorcycles: Large sprockets are used in bicycles and motorcycles to transmit power from the pedals or engine to the wheels via the chain, allowing for smooth movement and efficient power transfer.
- Printing and Packaging: In printing presses and packaging machinery, large sprockets are used to control the movement of paper, films, and other materials through the equipment, ensuring precise and consistent operation.
- Railways: Large sprockets are employed in railway systems to drive the wheels of locomotives and provide power for the train’s movement.
Overall, large sprockets are essential components in various mechanical systems across multiple industries, enabling the reliable and efficient transfer of power and motion.
editor by CX 2023-10-02
China Good quality High Hardness Steel Roller Chain Drive Large Sprocket
Product Description
Product Description
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DIN Standard Industrial Sprocket |
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Bore |
Finished bore, Precossing bore, Taper bore |
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Color |
Nature steel or black |
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Standard |
ANSI, DIN, ISO |
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Type |
Simplex, Duplex, Triplex |
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Surface treatment |
Black oxide, Zinc plated |
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Heat treatment |
High Frenquency Quenching |
Detailed Photos
1.Chain used
HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.
2. Number of teeth
HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.
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Single pitch sprocket |
Double pitch sprocket |
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*Chain matched:35(06C) /06BTeeth:from 9-120 *Chain matched:40(08A) /08BTeeth:from 9-120 *Chain matched:50(10A) /10BTeeth:from 9-120 *Chain matched:60(12A) /12BTeeth:from 9-120 *Chain matched:80(16A) /16B Teeth:from 9-120 *Chain matched:100(20A)/20B Teeth:from 9-120 *Chain matched:120(24A) /24B Teeth:from 9-120 *Chain matched:140(28A) /28B Teeth:from 9-120 *Chain matched:160(32A) /32B Teeth:from 9-120 *Chain matched:200(40A) /40B Teeth:from 9-120 |
*P=25.4mm Teeth:from 7-100
*P=31.8mm Teeth:from 7-100
*P=38.1mm Teeth:from 7-100
*P=50.8mm Teeth:from 7-100
*P=63.5mm Teeth:from 7-100 |
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3. Consturction
A type B type C type SD type
4. Material
Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.
5. Bore
Pilot bore, finished bore, taper bore, bearing hole and special bore
6. Treatment
Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.
Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.
Packaging & Shipping
Company Profile
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
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6.Our services: |
1).Competitive price |
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2).High quality products |
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3).OEM service or can customized according to your drawings |
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4).Reply your inquiry in 24 hours |
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5).Professional technical team 24 hours online service |
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6).Provide sample service |
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Main products
Machines
Exbihition
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Hobbing Teeth |
| Material: | Stainless Steel |
| Hub: | with/Without |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How do you Calculate the Gear Ratio for a Large Sprocket Setup?
The gear ratio in a large sprocket setup can be calculated using a simple formula based on the number of teeth on the two sprockets involved:
Gear Ratio = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket
Let’s break down the steps to calculate the gear ratio:
- Identify the Sprockets: Determine which sprocket is the driving sprocket and which one is the driven sprocket in the setup. The driving sprocket is the one connected to the input shaft, and the driven sprocket is connected to the output shaft.
- Count the Teeth: Count the number of teeth on each sprocket. The teeth are the small, pointy protrusions on the circumference of the sprockets.
- Apply the Formula: Use the gear ratio formula to calculate the ratio. Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.
For example, let’s say you have a large sprocket setup where the driving sprocket has 20 teeth, and the driven sprocket has 60 teeth. The gear ratio would be:
Gear Ratio = 60 (Driven Sprocket Teeth) / 20 (Driving Sprocket Teeth) = 3
In this example, the gear ratio is 3, which means the driven sprocket will rotate three times for every one rotation of the driving sprocket. The gear ratio determines the speed reduction or increase between the input and output shafts in the system.
Keep in mind that the gear ratio does not take into account other factors, such as friction, efficiency losses, or the size of the sprockets. These factors may influence the actual output speed and torque of the system.
How do I Identify Signs of Wear, Fatigue, or Damage in Large Sprockets, and When Should They be Replaced?
Identifying signs of wear, fatigue, or damage in large sprockets is crucial to prevent potential failures and ensure the safety and efficiency of the equipment. Here are common indicators of sprocket wear or damage and guidelines for replacement:
- Tooth Wear: Check the sprocket teeth for signs of wear, such as a flattened or hooked profile. Excessive tooth wear can lead to poor engagement with the chain or belt, affecting power transmission efficiency.
- Cracks or Fractures: Inspect the entire sprocket for cracks or fractures, especially around the base of the teeth or hub area. Cracked or fractured sprockets should be replaced immediately, as they can result in catastrophic failure.
- Chipped Teeth: Look for chipped or broken teeth on the sprocket. Chipped teeth can cause the chain or belt to jump or skip, leading to potential damage to the sprocket and the power transmission system.
- Deformation: Check for any signs of deformation, such as bent or twisted sections. Deformed sprockets can cause misalignment and increased wear on the chain or belt.
- Corrosion or Rust: If the sprocket is made of steel or has exposed metal surfaces, inspect for corrosion or rust. Corrosion weakens the sprocket’s structural integrity and may require replacement.
- Excessive Noise or Vibration: Unusual noise or vibration during operation can indicate issues with the sprocket or the power transmission system. Investigate and address the source promptly to prevent further damage.
- Chain or Belt Wear: Examine the chain or belt for signs of wear, stretching, or elongation. Excessive wear on the chain or belt can accelerate sprocket wear and reduce system efficiency.
- Regular Maintenance Schedule: Implement a regular maintenance schedule to inspect large sprockets and the entire power transmission system. Depending on the application and operating conditions, regular inspections can help detect early signs of wear or damage.
- Manufacturer’s Recommendations: Follow the manufacturer’s guidelines for the sprocket’s service life and replacement intervals. Manufacturers may provide specific criteria for replacing large sprockets based on the material, design, and application.
When signs of wear, fatigue, or damage are detected, large sprockets should be promptly replaced to avoid unexpected failures that can lead to costly downtime, equipment damage, or safety hazards. Regular inspection and maintenance are essential to ensure the continued performance and reliability of large sprockets in power transmission systems.
Can you explain the working principle of a Large Sprocket in Power Transmission?
A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:
- Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
- Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
- Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
- Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
- Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.
This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.
editor by CX 2023-09-04
China Professional Large Steel Sprocket 20b ISO Standard High Quality Roller Chain Sprocket
Product Description
Europe Standard DIN8187-ISO/R606 Roller Chain Sprocket
Product Description
1. Produce strictly in accordance with standard dimension
2. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket
3. Pilot bore, finished bore, taper bore and special bore.
4. Bright surface / high precision / Blacking
5. Advanced heat treatment and surface treatment craft
6. Best quality and competitive price.
7. Welcome OEM / ODM
8. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
PACKING
| Packaging | |
| Packing
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We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements. |
OUR COMPANY
ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.
After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.
MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.
Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.
OUR FACTORY
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Carbon Steel C45 |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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What are the Maintenance Requirements for Large Sprockets to Ensure Optimal Performance?
Maintaining large sprockets is essential to ensure their optimal performance and prolong their service life. Here are the key maintenance requirements:
- Regular Inspection: Perform regular visual inspections of the large sprockets to check for signs of wear, damage, or misalignment. Look for cracks, chips, or any irregularities that might affect the sprockets’ functionality.
- Lubrication: Proper lubrication is crucial to reduce friction and wear between the sprocket teeth and the chain or belt. Follow the manufacturer’s guidelines for the recommended lubrication type and frequency.
- Cleaning: Keep the large sprockets clean and free from debris, dirt, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surfaces.
- Tension Adjustment: If the large sprocket is used with a chain, ensure that the chain’s tension is adjusted correctly. Excessive slack or tension can lead to uneven wear and affect the sprocket’s performance.
- Alignment: Proper alignment between the large sprocket and the driven machinery is essential to prevent unnecessary stress on the sprocket and the chain or belt. Misalignment can cause accelerated wear and decreased efficiency.
- Replacement of Worn Sprockets: Replace large sprockets that show significant signs of wear, damage, or deformation. Continuing to use worn sprockets can lead to chain or belt failure and damage to other mechanical components.
- Environmental Considerations: Take into account the operating environment of the sprockets. In harsh or corrosive environments, consider using sprockets made from materials resistant to these conditions.
- Load Capacity: Ensure that the large sprockets are rated and designed to handle the specific load requirements of the application. Using sprockets with insufficient load capacity can lead to premature failure.
By adhering to these maintenance requirements, you can maximize the performance and lifespan of large sprockets, reduce downtime, and improve the overall efficiency and reliability of your mechanical systems.
Can Large Sprockets be Used in Conveyor Systems and Material Handling Equipment?
Yes, large sprockets are commonly used in conveyor systems and material handling equipment due to their ability to handle heavy loads and power transmission requirements. Here’s why large sprockets are suitable for such applications:
- Load Handling Capacity: Large sprockets are designed to handle higher loads, making them ideal for conveying heavy materials in material handling systems.
- Power Transmission: Conveyor systems and material handling equipment often require efficient power transmission to move heavy loads over long distances. Large sprockets, when paired with the appropriate chain or belt, provide reliable power transmission.
- Speed Reduction: Many conveyor systems require speed reduction to move materials at an appropriate pace. Large sprockets with the right tooth profile allow for efficient speed reduction while maintaining smooth operation.
- Durability: Material handling applications can be demanding, subjecting equipment to frequent use and abrasive materials. Large sprockets are typically made from durable materials, such as steel or hardened alloys, to withstand such harsh conditions.
- Flexibility in Configuration: Large sprockets come in various configurations, including multiple strand sprockets, split sprockets, and custom designs. This flexibility allows them to be tailored to the specific needs of different conveyor systems.
- Multiple Connection Options: Large sprockets can be connected to the driven shaft using various methods, such as taper-lock bushings or through-bore hubs, making them easy to install and replace.
- Compatibility with Chains and Belts: Large sprockets are compatible with a wide range of chains and belts, providing versatility in material handling system design.
When using large sprockets in conveyor systems and material handling equipment, proper design, installation, and maintenance are essential. Regular inspection, lubrication, and tension adjustment are necessary to ensure optimal performance and longevity of both the sprockets and the chains or belts.
Whether it’s for moving bulk materials, pallets, or other goods, large sprockets play a crucial role in providing efficient and reliable power transmission in conveyor systems and material handling equipment across various industries.
What are the Advantages of Using Large Sprockets over Smaller Ones in Certain Machinery?
Using large sprockets in certain machinery offers several advantages over smaller ones, making them a preferred choice in specific applications. Here are some of the key advantages:
- Higher Power Transmission: Large sprockets are capable of handling higher power and torque due to their larger size and more substantial construction. This makes them suitable for heavy-duty applications where significant power transmission is required.
- Reduced Wear and Stress: The larger size of the sprocket allows for a larger contact area with the chain or belt. This distributes the load more evenly, reducing wear and stress on both the sprocket and the chain or belt, leading to increased longevity.
- Increased Speed Reduction: Large sprockets with more teeth can achieve higher speed reduction ratios. This is advantageous in applications where a significant reduction in speed between the input and output shafts is necessary.
- Quieter Operation: The larger teeth on a large sprocket mesh more smoothly with the chain or belt, resulting in reduced impact forces and quieter operation compared to smaller sprockets.
- Improved Efficiency: Due to reduced wear and efficient power transmission, large sprockets can contribute to improved overall efficiency in machinery and mechanical systems.
- Heat Dissipation: The larger surface area of a large sprocket can dissipate heat better than smaller ones, which is beneficial in high-power applications where heat generation is a concern.
- Compatibility with High Loads: In applications with heavy loads, large sprockets offer better load-bearing capacity and can withstand the stress without deformation or failure.
- Longer Service Life: Large sprockets’ robust construction and reduced wear contribute to a longer service life, resulting in less frequent replacement and maintenance.
- Space Constraints: In some cases, a large sprocket can replace multiple smaller sprockets, reducing the complexity and space requirements in the machinery or system.
It’s important to note that while large sprockets offer these advantages, their use is application-specific. Smaller sprockets may be more suitable in certain cases, especially when space is limited, and the power transmission requirements are lower. The choice of sprocket size should consider the specific needs and constraints of the machinery or system.
editor by CX 2023-08-05
China factory Wholesale High Quality Steel Material Roller Chain Sprocket wholesaler
Product Description
Product Description
Product Parameters
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DIN Standard Industrial Sprocket |
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Bore |
Finished bore, Precossing bore, Taper bore |
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Color |
Nature steel or black |
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Standard |
ANSI, DIN, ISO |
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Type |
Simplex, Duplex, Triplex |
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Surface treatment |
Black oxide, Zinc plated |
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Heat treatment |
High Frenquency Quenching |
Our Advantages
| Keyway: | Yes |
|---|---|
| Bore Type: | Pilot Bore |
| Material Choose: | SS304,SS316,C45 |
| Teeth: | 8-120t |
| Precision: | High Precision |
| Hub: | Yes |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Use Sprocket for Conversion Optimization
The sprocket is usually attached to the shaft with one or more set screws. These set screws are usually ANSI standard sizes. However, these standards are not always suitable for all applications. Therefore, it is important to find a supplier who understands the correct keyway size for a specific application.
Typical sprocket
Typical sprocket hardnesses range from 35 to 40 HRC, depending on the application. However, some applications require lower hardness levels. The hardness level is determined by the material used to manufacture the sprocket. Further tempering can further reduce the hardness level. For example, conveyor sprockets with long pitch line thicknesses may not require hardening.
Steel is the most commonly used material for standard sprockets. However, many types of materials can also be used. The material used to make the sprocket depends largely on the type of equipment and tools used to make the sprocket. Steel is the most common building material because of its versatility and hardness and its use in a variety of applications. Bronze is another common material used for sprockets, usually in non-magnetic environments.
Another common material used for sprockets is reinforced plastic. While sprockets may look similar to gears, the main difference is their teeth and their ability to interlock with the chain. This allows simple rotational movement of large equipment and machinery.
The number of teeth on the sprocket is measured according to the number specified by the standard. An example is the ISO-DIN standard. A typical sprocket has an odd number of teeth to prevent the teeth from wearing out and causing the chain to slip.
A typical sprocket has rollers on the bottom and teeth on the top. When the chain meshes with the sprockets, the rollers get caught on the teeth. The rollers then pull the strap back, removing the extra force. However, if the bottom half of the chain is slack, the rollers will sit on the teeth and the chain will jump forward one tooth.
Function
Sprocket is an important feature for optimizing the user experience of your website. It works by analyzing user behavior on your website and delivering personalized interactions at the right time. This feature can also help you increase the conversion rate of your website. In this article, we’ll explore how to use Sprocket for conversion optimization.
The easiest way to explain the function of a chainring is to imagine a bicycle. The large sprocket is mounted on the pedal axle of the bike, and it drives the chain, which in turn drives the small sprocket on the rear wheel. The same principle is used for motorcycles and some other motor vehicles.
element
Sprocket assemblies are wheel-shaped assemblies that hold gears and other components in place. They allow precise rotation of large gears. They can be made of metal or reinforced plastic. Different designs are available to suit different applications. Here are some examples. Sprockets are used for heavy duty rollers.
The components 12 and 14 slide together in the axial direction relative to the drive shaft 18 . The protrusions 22 on one part fit into complementary shaped grooves on the other part. Usually, the two parts are the same, but they can be different. For example, jigsaw-shaped protrusions may fit into grooves in opposing portions.
Sprocket components are usually made of metal or reinforced plastic. They resemble gears due to their wheel-shaped design and teeth. However, sprockets interact with different types of chains. Most sprocket chain systems operate similarly to bicycle chain assemblies. To ensure proper performance, choose the correct one for your specific application.
Whether you’re buying sprockets for an electric car, bike, or construction project, make sure you choose the right sprocket. Sprockets are versatile. A single sprocket may have one or two teeth, while a triple sprocket may have two or more.
Put on
Proper maintenance of your bicycle’s chain and sprockets is critical to the performance and safety of your bicycle. These components wear out over time and should be replaced in the correct order. A well-maintained bike can go from 20,000 to 30,000 miles on one set of components. Mileage depends on the quality of the chain and sprockets and the type of riding style. For your safety and the performance of your bike, it is recommended to replace these components every few thousand miles.
Identifying a worn sprocket is easy; you can easily notice when a sprocket’s teeth are cut off. A badly worn sprocket will be unusable and your chain will end up stuck between the teeth. If the chain is damaged by worn sprockets, you should replace the chain.
When a chain or sprocket needs to be replaced, it is important to ensure that the sprocket is properly lubricated. Oiling will make the chain and sprocket more efficient and reduce the risk of damage. A good rule of thumb is to use anti-rust oil to protect your bike from corrosion.
In order to maintain the sprocket, you should follow the manufacturer’s maintenance instructions. You must replace them in the correct order. The first step is to remove the old sprocket and discard it. Old sprockets cannot be mixed with new sprockets.
It is also important to replace the front and rear sprockets when returning the chain. You should also lubricate the chain to prevent rust. Before lubricating, you can clean the chain with a non-petroleum-based cleaner. Don’t use oil as it doesn’t protect the chain from water and is more viscous.
editor by CX 2023-07-28