Tag Archives: custom sprocket

China supplier Large Diameter Custom Size Steel Split Sprocket

Product Description

 

Product Description

DIN Standard Industrial Sprocket

Bore

Finished bore, Precossing bore, Taper bore 

Color

Nature steel or black

Standard

ANSI, DIN, ISO

Type

Simplex, Duplex, Triplex

Surface treatment

Black oxide, Zinc plated

Heat treatment

High Frenquency Quenching

Detailed Photos

1.Chain used

HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

A type        B type      C type    SD type

 

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

 

Packaging & Shipping

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

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Standard Or Nonstandard: Nonstandard
Application: Machinery
Hardness: Hardened Tooth Surface
Material: Stainless Steel
Teeth Number: 8-100t
Pitch: 6.35-100mm
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

large sprocket

What are the Maintenance Requirements for Large Sprockets to Ensure Optimal Performance?

Maintaining large sprockets is essential to ensure their optimal performance and prolong their service life. Here are the key maintenance requirements:

  • Regular Inspection: Perform regular visual inspections of the large sprockets to check for signs of wear, damage, or misalignment. Look for cracks, chips, or any irregularities that might affect the sprockets’ functionality.
  • Lubrication: Proper lubrication is crucial to reduce friction and wear between the sprocket teeth and the chain or belt. Follow the manufacturer’s guidelines for the recommended lubrication type and frequency.
  • Cleaning: Keep the large sprockets clean and free from debris, dirt, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surfaces.
  • Tension Adjustment: If the large sprocket is used with a chain, ensure that the chain’s tension is adjusted correctly. Excessive slack or tension can lead to uneven wear and affect the sprocket’s performance.
  • Alignment: Proper alignment between the large sprocket and the driven machinery is essential to prevent unnecessary stress on the sprocket and the chain or belt. Misalignment can cause accelerated wear and decreased efficiency.
  • Replacement of Worn Sprockets: Replace large sprockets that show significant signs of wear, damage, or deformation. Continuing to use worn sprockets can lead to chain or belt failure and damage to other mechanical components.
  • Environmental Considerations: Take into account the operating environment of the sprockets. In harsh or corrosive environments, consider using sprockets made from materials resistant to these conditions.
  • Load Capacity: Ensure that the large sprockets are rated and designed to handle the specific load requirements of the application. Using sprockets with insufficient load capacity can lead to premature failure.

By adhering to these maintenance requirements, you can maximize the performance and lifespan of large sprockets, reduce downtime, and improve the overall efficiency and reliability of your mechanical systems.

large sprocket

Can Large Sprockets be Used in Heavy Machinery and Industrial Applications?

Yes, large sprockets are commonly used in heavy machinery and various industrial applications due to their ability to handle high loads, transmit power efficiently, and withstand demanding operating conditions. Here are some reasons why large sprockets are suitable for such applications:

  • Load Handling Capacity: Large sprockets are designed to handle heavy loads, making them ideal for heavy machinery used in industries such as construction, mining, and agriculture.
  • Power Transmission: Industrial applications often require efficient power transmission to drive large machinery and equipment. Large sprockets, coupled with robust chains or belts, offer reliable power transmission even under high loads.
  • Durability: Large sprockets are typically made from durable materials such as steel, hardened alloys, or specialized engineering plastics. This ensures they can withstand the tough and demanding environments commonly found in heavy machinery and industrial settings.
  • Speed Reduction: In certain industrial applications, speed reduction is necessary to match the equipment’s operational requirements. Large sprockets can achieve effective speed reduction with their various tooth configurations.
  • Customization: Large sprockets can be customized to fit specific machinery and equipment designs, offering flexibility in adapting to various industrial applications.
  • Compatibility with Chains and Belts: Large sprockets are designed to work with a wide range of chains and belts, providing versatility and options for industrial system designs.
  • Efficiency: Well-maintained large sprockets and power transmission systems contribute to efficient machinery operation, reducing energy wastage and operational costs.
  • Automation: In modern industrial automation, large sprockets play a critical role in driving conveyor systems, assembly lines, and other automated processes, ensuring smooth and reliable operation.

When using large sprockets in heavy machinery and industrial applications, regular maintenance and inspection are essential. Lubrication, tension adjustment, and monitoring for signs of wear or damage help ensure the sprockets and the entire power transmission system operate optimally.

Due to their versatility, durability, and capacity to handle heavy loads, large sprockets are indispensable components in a wide range of heavy machinery and industrial processes, contributing to the efficiency and productivity of industrial operations.

large sprocket

Can you explain the working principle of a Large Sprocket in Power Transmission?

A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:

  1. Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
  2. Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
  3. Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
  4. Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
  5. Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.

This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.

China supplier Large Diameter Custom Size Steel Split Sprocket  China supplier Large Diameter Custom Size Steel Split Sprocket
editor by Dream 2024-05-13

China Custom Customized 42CrMo4 Mining Scrapers Large Forging Chain Sprocket

Product Description

Key attributes

Other attributes

Applicable Industries

Energy & Mining

 

Weight (KG)

750

 

After Warranty Service

Video technical support, Online support

 

Local Service Location

None

 

Showroom Location

None

 

Video outgoing-inspection

Provided

 

Machinery Test Report

Provided

 

Marketing Type

Hot Product 2571

 

Warranty of core components

1 Year

 

Core Components

worm gear

Heavy transmission gear box custom casting drive large worm gear and shaft

Place of CZPT

ZheJiang , China

 

Condition

New

 

Warranty

12Months

 

Shape

Worm

 

Brand Name

TS

 

Material

copper

 

Standard or Nonstandard

Nonstandard

 

Direction

OEM

 

Product name

custom casting drive large worm gear and shaft

 

Application

Heavy gear box

 

Quality

High Quailty

 

Tolerance

0.01mm

 

Diameter

Min:200mm

 

Color

OEM

 

Heat treatment

OEM

 

MOQ

1 Piece

 

Standard

ISO

 

Material

Copper

 

OUR WORKSHOPS

 

OUR EQUIPMENTS
Technology Process

Material

Carbon steel,Alloy steel

Structure

Forging,casting

Type of gear

spur gear,helical gear,Planetary Gear

Heat treatment

Quenching and tempering

Process 

forging, rough machining, QT, finish machining

Main equipments

hobbing,CNC machine

Module

up to 200

Precision of gear

Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9

Inspection

Raw material inspection, UT,physical property test,dimension inspect

Application

Mining machinery, mill, kiln and other equipment

OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industry
Hardness: Hb190-Hb300
Gear Position: External Gear
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

large sprocket

Can Large Sprockets be Used in High-Speed and Heavy-Duty Applications?

Yes, large sprockets can be used in high-speed and heavy-duty applications, and they are specifically designed to handle such demanding conditions. Here’s why large sprockets are suitable for these types of applications:

  • High Torque Handling: Large sprockets are constructed with robust materials and design to withstand high levels of torque. This makes them ideal for heavy-duty applications where significant power transmission is required.
  • Increased Load Capacity: Large sprockets are capable of handling higher loads due to their larger surface area and more substantial construction. They can distribute the load more evenly, reducing stress on the sprocket and the chain or belt.
  • Enhanced Speed Reduction: With more teeth on the sprocket, large sprockets can achieve higher speed reduction ratios. This is advantageous in high-speed applications where a significant reduction in speed between the input and output shafts is necessary.
  • Improved Heat Dissipation: The larger size of the sprocket allows for better heat dissipation, which is essential in high-speed applications that generate more heat due to friction.
  • Durability and Longevity: Large sprockets are designed for durability and extended service life, making them well-suited for heavy-duty and high-speed applications that involve continuous and demanding use.
  • Reduced Wear: Due to the larger number of teeth, large sprockets can reduce wear on both the sprocket and the chain or belt, leading to longer component life and reduced maintenance requirements.
  • Stability and Reliability: The larger size and robust construction of large sprockets contribute to improved stability and reliability in high-speed and heavy-duty applications, ensuring smooth and efficient power transmission.

Despite their advantages, it’s essential to consider the specific requirements of the application, including factors such as the load, speed, torque, and environmental conditions. Additionally, proper installation, alignment, and maintenance are critical to ensuring optimal performance and longevity of large sprockets in high-speed and heavy-duty applications.

Manufacturers often provide guidelines and specifications for their large sprockets, indicating their maximum speed and load capacities. Consulting with the sprocket manufacturer or a qualified engineer can help you select the right large sprocket for your specific high-speed and heavy-duty application.

large sprocket

Can Large Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, large sprockets can be used in precision motion control and automation systems, but their application in such systems requires careful consideration and appropriate design. Here are the factors to consider:

  • Backlash: Large sprockets, especially those with a significant number of teeth, can introduce more backlash compared to smaller sprockets. Backlash is the amount of clearance or lost motion between mating teeth, which can affect the system’s precision and accuracy.
  • Tooth Profile: The tooth profile of the large sprocket should be carefully chosen to match the chain or belt’s profile to minimize vibration and ensure smooth engagement, reducing positional errors in motion control systems.
  • Material and Manufacturing: High-quality materials and precise manufacturing are crucial for large sprockets used in precision motion control systems. Materials with excellent dimensional stability and minimal thermal expansion should be chosen to maintain accuracy under varying conditions.
  • Alignment and Mounting: Precise alignment between the large sprockets, the chain or belt, and the driven shaft is essential to avoid misalignment-induced errors. Accurate mounting and fixation are necessary to maintain the sprockets’ positional integrity.
  • Dynamic Balance: For high-speed applications, large sprockets must be dynamically balanced to minimize vibration and ensure stable motion.
  • Lubrication and Contamination Control: Proper lubrication and contamination control are critical to reduce friction and wear, ensuring smooth and precise motion in the system.
  • Load Capacity: The large sprockets must be selected based on their load-carrying capacity, accounting for dynamic loads and momentary shocks in precision motion control applications.

Large sprockets are commonly used in applications that require higher power transmission and torque handling. However, in precision motion control and automation systems, additional considerations are necessary to achieve the desired accuracy and repeatability.

It’s essential to work with experienced engineers or motion control specialists to properly design and integrate large sprockets into precision motion control and automation systems. Through careful selection, design, and implementation, large sprockets can contribute to the success of precision-driven applications, such as robotics, CNC machines, and other automated systems.

large sprocket

What are the Common Uses of Large Sprockets in Various Industries?

Large sprockets find wide-ranging applications in different industries due to their ability to transfer power efficiently and reliably. Some of the common uses of large sprockets include:

  • Industrial Machinery: Large sprockets are commonly used in various industrial machines, such as conveyor systems, manufacturing equipment, and material handling systems. They facilitate the smooth transfer of power and motion in these heavy-duty applications.
  • Automotive Industry: In the automotive sector, large sprockets find application in engines and timing systems. They are essential components in the engine’s camshaft, crankshaft, and other critical mechanisms.
  • Agricultural Machinery: Farming equipment, like tractors and combines, utilize large sprockets in their transmission systems and other vital components to transfer power efficiently for different agricultural operations.
  • Construction Equipment: Construction machinery, such as excavators, bulldozers, and cranes, employ large sprockets in their tracks and lifting mechanisms for smooth and reliable performance on rugged terrains.
  • Mining Equipment: Mining operations involve heavy machinery, and large sprockets play a crucial role in the functioning of mining equipment like conveyors, draglines, and crushers.
  • Cycling and Motorcycles: Large sprockets are used in bicycles and motorcycles to transmit power from the pedals or engine to the wheels via the chain, allowing for smooth movement and efficient power transfer.
  • Printing and Packaging: In printing presses and packaging machinery, large sprockets are used to control the movement of paper, films, and other materials through the equipment, ensuring precise and consistent operation.
  • Railways: Large sprockets are employed in railway systems to drive the wheels of locomotives and provide power for the train’s movement.

Overall, large sprockets are essential components in various mechanical systems across multiple industries, enabling the reliable and efficient transfer of power and motion.

China Custom Customized 42CrMo4 Mining Scrapers Large Forging Chain Sprocket  China Custom Customized 42CrMo4 Mining Scrapers Large Forging Chain Sprocket
editor by Dream 2024-05-08

China Custom Large Corn Harvester Sprocket

Product Description

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard s

 Haodan Transmission Parts Co., LTD., located in ZheJiang HangZhou HangZhou beautiful Baiyangdian Xiongan New Area, HangZhou is a famous sprocket town in China, a variety of mechanical parts production, 90% of the country’s sprockets from HangZhou Xihu (West Lake) Dis.qiao Town exports and heavy countries, for a number of countries have made contributions to the production of machinery. Haotan Transmission Parts Co., Ltd. has more than 30 years of production experience, 2 generations of efforts by a small workshop slowly set up a limited company, in line with the quality of survival, to win the price of customers, to the business philosophy of faith and development to serve our customers, so that customers first, quality first.

procket (American standard and metric). /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Nonstandard
Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Sintered Gear
Toothed Portion Shape: Spur Gear
Material: Cast Iron
Samples:
US$ 666/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

large sprocket

Can Large Sprockets be Used in High-Speed and Heavy-Duty Applications?

Yes, large sprockets can be used in high-speed and heavy-duty applications, and they are specifically designed to handle such demanding conditions. Here’s why large sprockets are suitable for these types of applications:

  • High Torque Handling: Large sprockets are constructed with robust materials and design to withstand high levels of torque. This makes them ideal for heavy-duty applications where significant power transmission is required.
  • Increased Load Capacity: Large sprockets are capable of handling higher loads due to their larger surface area and more substantial construction. They can distribute the load more evenly, reducing stress on the sprocket and the chain or belt.
  • Enhanced Speed Reduction: With more teeth on the sprocket, large sprockets can achieve higher speed reduction ratios. This is advantageous in high-speed applications where a significant reduction in speed between the input and output shafts is necessary.
  • Improved Heat Dissipation: The larger size of the sprocket allows for better heat dissipation, which is essential in high-speed applications that generate more heat due to friction.
  • Durability and Longevity: Large sprockets are designed for durability and extended service life, making them well-suited for heavy-duty and high-speed applications that involve continuous and demanding use.
  • Reduced Wear: Due to the larger number of teeth, large sprockets can reduce wear on both the sprocket and the chain or belt, leading to longer component life and reduced maintenance requirements.
  • Stability and Reliability: The larger size and robust construction of large sprockets contribute to improved stability and reliability in high-speed and heavy-duty applications, ensuring smooth and efficient power transmission.

Despite their advantages, it’s essential to consider the specific requirements of the application, including factors such as the load, speed, torque, and environmental conditions. Additionally, proper installation, alignment, and maintenance are critical to ensuring optimal performance and longevity of large sprockets in high-speed and heavy-duty applications.

Manufacturers often provide guidelines and specifications for their large sprockets, indicating their maximum speed and load capacities. Consulting with the sprocket manufacturer or a qualified engineer can help you select the right large sprocket for your specific high-speed and heavy-duty application.

large sprocket

How do I Prevent Wear and Damage to Large Sprockets during Operation?

Preventing wear and damage to large sprockets during operation is essential to ensure their optimal performance and prolong their service life. Here are some effective measures to prevent wear and damage:

  • Regular Lubrication: Proper lubrication is crucial to reduce friction and wear between the sprocket teeth and the chain or belt. Follow the manufacturer’s guidelines for the recommended lubrication type and frequency.
  • Keep the System Clean: Regularly clean the large sprockets and the entire power transmission system to remove dirt, debris, and contaminants. Foreign particles can cause accelerated wear and damage to the sprockets and the chain or belt.
  • Check for Misalignment: Ensure proper alignment between the large sprocket and the driven machinery. Misalignment can lead to uneven wear and excessive stress on the sprocket and the chain or belt.
  • Monitor Tension: Check the tension of the chain or belt regularly and adjust it to the manufacturer’s recommended specifications. Proper tension ensures smooth power transmission and reduces wear on the sprockets and the chain or belt.
  • Choose the Right Material: Select a sprocket material that is suitable for the operating conditions and environment. Factors such as temperature, corrosive substances, and the presence of abrasive particles should be considered when choosing the material.
  • Proper Sprocket Size: Ensure that the large sprockets are appropriately sized for the application. Oversized or undersized sprockets can lead to uneven wear and decreased efficiency.
  • Inspect Regularly: Perform routine visual inspections of the large sprockets to check for signs of wear, damage, or deformation. Early detection of issues allows for timely maintenance and prevents further damage.
  • Replace Worn Sprockets: Replace large sprockets that show significant signs of wear, chipping, or cracking. Continuing to use worn sprockets can lead to chain or belt failure and damage to other mechanical components.
  • Consider Chain or Belt Condition: The condition of the chain or belt also affects sprocket wear. Inspect and replace the chain or belt when necessary to maintain smooth operation and prevent accelerated wear on the sprockets.

By implementing these preventive measures, you can significantly reduce wear and damage to large sprockets, ensure efficient power transmission, and extend the overall service life of the sprockets and the entire power transmission system.

large sprocket

What are the Advantages of Using Large Sprockets over Smaller Ones in Certain Machinery?

Using large sprockets in certain machinery offers several advantages over smaller ones, making them a preferred choice in specific applications. Here are some of the key advantages:

  • Higher Power Transmission: Large sprockets are capable of handling higher power and torque due to their larger size and more substantial construction. This makes them suitable for heavy-duty applications where significant power transmission is required.
  • Reduced Wear and Stress: The larger size of the sprocket allows for a larger contact area with the chain or belt. This distributes the load more evenly, reducing wear and stress on both the sprocket and the chain or belt, leading to increased longevity.
  • Increased Speed Reduction: Large sprockets with more teeth can achieve higher speed reduction ratios. This is advantageous in applications where a significant reduction in speed between the input and output shafts is necessary.
  • Quieter Operation: The larger teeth on a large sprocket mesh more smoothly with the chain or belt, resulting in reduced impact forces and quieter operation compared to smaller sprockets.
  • Improved Efficiency: Due to reduced wear and efficient power transmission, large sprockets can contribute to improved overall efficiency in machinery and mechanical systems.
  • Heat Dissipation: The larger surface area of a large sprocket can dissipate heat better than smaller ones, which is beneficial in high-power applications where heat generation is a concern.
  • Compatibility with High Loads: In applications with heavy loads, large sprockets offer better load-bearing capacity and can withstand the stress without deformation or failure.
  • Longer Service Life: Large sprockets’ robust construction and reduced wear contribute to a longer service life, resulting in less frequent replacement and maintenance.
  • Space Constraints: In some cases, a large sprocket can replace multiple smaller sprockets, reducing the complexity and space requirements in the machinery or system.

It’s important to note that while large sprockets offer these advantages, their use is application-specific. Smaller sprockets may be more suitable in certain cases, especially when space is limited, and the power transmission requirements are lower. The choice of sprocket size should consider the specific needs and constraints of the machinery or system.

China Custom Large Corn Harvester Sprocket  China Custom Large Corn Harvester Sprocket
editor by Dream 2024-05-02

China Custom OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr

Product Description

Product Description

Internal Gear Processing
Internal Gear Ring drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 
Inner Gear Package
Spray anti-rust oil on large internal girth Gear, Wrap waterproof cloth around , Prepare package by shaft shape & weight to choose steel frame, steel support or wooden box etc.
OEM Customized Large Inner Gear Ring
We supply OEM SERVICE, customized internal gear with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear. 

Supply: Bevel/Helical/Spur/Internal Gear, Bevel/Spiral/Crown Pinion, Gear Segment/Helical Rack, Herringbone/Helical Gear Shaft/Eccentric Shaft/ Hollow Shaft/ Crank shaft/Camshaft, Abnormal Axle and other transmission parts for transmission device & equipment (large industrial reducer & driver),which mainly used on cement, mining, metallurgical industry, Seaport facilities etc.

Detailed Photos

Product Parameters

Module m Range: 5~70
Gear Teeth Number z OEM/Customized
Teeth Height H OEM/Customized
Teeth Thickness S OEM/Customized
Tooth pitch P OEM/Customized
Tooth addendum Ha OEM/Customized
Tooth dedendum Hf OEM/Customized
Working height h’ OEM/Customized
Bottom clearance C OEM/Customized
Pressure Angle α OEM/Customized
Helix Angle,    OEM/Customized
Surface hardness HRC Range: HRC 50~HRC63(Quenching)
Hardness: HB Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface 
Surface finish   Range: Ra1.6~Ra3.2
Tooth surface roughness Ra Range: ≥0.4
Gear Accuracy Grade   Grade Range: 5-6-7-8-9 (ISO 1328)
Diameter d Range: >1m
Weight Kg Range: >100kg/ Single Piece
Toothed Portion Shape   internal, inner gear ring
Material   Casting 42CrMo/45# steel or Customized
Gear Teeth Milling  
Gear Teeth Grinding  
Heat Treatment   Quenching /Carburizing
Sand Blasting   Null
Testing   UT\MT
Trademark   TOTEM/OEM
Application   Gearbox, Reducer etc
Transport Package   Export package (steel frame, wooden box, etc.)
Origin   China
HS Code   8483409000

CZPT SERVICE

TOTEM Machinery all the time works to supply GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission device & equipment (large industrial reducer & driver). Which mainly use to industrial equipment on fields of port facilities, cement, mining, metallurgical industry etc. 
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality suppliers’ network, to let customers worry-free purchase.  

TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1 

24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.
 

About CZPT

1. Workshop & Processing Strength

2. Testing Facilities

3. Customer Inspection & Shipping

Contact CZPT

ZheJiang CZPT Machinery Co.,Ltd
  
Facebook: ZheJiang Totem

FAQ

What’s CZPT product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 

How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.

Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material. 

Why can I choose TOTEM?
CZPT has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Reducer
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Slotting Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Customization:
Available

|

Customized Request

large sprocket

Can Large Sprockets be Customized or Modified to Fit Specific Machinery or Equipment?

Yes, large sprockets can be customized or modified to fit specific machinery or equipment requirements. Customization is often necessary when standard off-the-shelf sprockets do not meet the exact specifications of the application. Here’s how large sprockets can be customized or modified:

  • Custom Sizes: Manufacturers can create large sprockets in custom sizes to match the unique dimensions required by the machinery or equipment.
  • Special Materials: Large sprockets can be made from specific materials to suit the operating conditions of the application, such as high-temperature environments or corrosive atmospheres.
  • Unique Tooth Profiles: Sprocket tooth profiles can be modified to accommodate specialized chains or belts, allowing for a more precise fit and optimized power transmission.
  • Number of Teeth: Custom large sprockets can be designed with a specific number of teeth to achieve a particular speed reduction ratio or match the system’s requirements.
  • Keyways and Bores: Large sprockets can be customized with keyways or bores to fit specific shaft sizes and configurations.
  • Special Coatings or Treatments: Additional coatings or treatments can be applied to large sprockets to enhance wear resistance, reduce friction, or improve performance in harsh environments.
  • Mounting Options: Custom large sprockets can be designed with specific mounting options to accommodate the machinery or equipment’s unique mounting requirements.

When opting for customized large sprockets, it’s essential to work with experienced manufacturers or engineers who can understand the application’s specific needs and provide the appropriate solutions. Proper communication and collaboration with the manufacturer during the design process are crucial to ensure that the customized sprockets meet the desired performance, compatibility, and reliability standards.

By customizing large sprockets to fit specific machinery or equipment, users can achieve efficient power transmission and enhance the overall performance and longevity of their mechanical systems.

large sprocket

Can Large Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, large sprockets can be used in precision motion control and automation systems, but their application in such systems requires careful consideration and appropriate design. Here are the factors to consider:

  • Backlash: Large sprockets, especially those with a significant number of teeth, can introduce more backlash compared to smaller sprockets. Backlash is the amount of clearance or lost motion between mating teeth, which can affect the system’s precision and accuracy.
  • Tooth Profile: The tooth profile of the large sprocket should be carefully chosen to match the chain or belt’s profile to minimize vibration and ensure smooth engagement, reducing positional errors in motion control systems.
  • Material and Manufacturing: High-quality materials and precise manufacturing are crucial for large sprockets used in precision motion control systems. Materials with excellent dimensional stability and minimal thermal expansion should be chosen to maintain accuracy under varying conditions.
  • Alignment and Mounting: Precise alignment between the large sprockets, the chain or belt, and the driven shaft is essential to avoid misalignment-induced errors. Accurate mounting and fixation are necessary to maintain the sprockets’ positional integrity.
  • Dynamic Balance: For high-speed applications, large sprockets must be dynamically balanced to minimize vibration and ensure stable motion.
  • Lubrication and Contamination Control: Proper lubrication and contamination control are critical to reduce friction and wear, ensuring smooth and precise motion in the system.
  • Load Capacity: The large sprockets must be selected based on their load-carrying capacity, accounting for dynamic loads and momentary shocks in precision motion control applications.

Large sprockets are commonly used in applications that require higher power transmission and torque handling. However, in precision motion control and automation systems, additional considerations are necessary to achieve the desired accuracy and repeatability.

It’s essential to work with experienced engineers or motion control specialists to properly design and integrate large sprockets into precision motion control and automation systems. Through careful selection, design, and implementation, large sprockets can contribute to the success of precision-driven applications, such as robotics, CNC machines, and other automated systems.

large sprocket

Can you explain the working principle of a Large Sprocket in Power Transmission?

A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:

  1. Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
  2. Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
  3. Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
  4. Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
  5. Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.

This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.

China Custom OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr  China Custom OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr
editor by Dream 2024-04-30

China Standard Steel Custom Design Finished Bore Simplex Double High Frequency Quenching Large Roller Chain & Sprocket

Product Description

Company Profile

ISO ALB 300 Turn Belt Conveyor for Factory Automation, Automobile Components, Electronics Assembly line

Product Description

Order Information

Conveyor Parameter

Overall dimension:Length, width and height of the conveying object;

Single weight of conveyor:Unit KG;

Outer packing of conveyor:Canned, Carton, Wooden, Bag, Pallet, Bulk, etc;

Types of conveying materials:Chemical raw, high temperature , frozen , toxic , corrosive , etc.

work environment

Temperature, humidity, contamination

Conveyor type

Belt, drum, chain, telescope, lift

Conveying direction

Line, Turn, Climb, Curve, Vertical Lift

Conveyor dimension

Straight line: length, effective width, machine height
Turn: Turn inside diameter, effective width, machine height

Conveyor body material

stainless steel, aluminium profile, carbon steel spraying or plastic spraying (color according to customer requirements)

Driving device

Motor, Frequency Converter and Electrical Components: Domestic or Imported Brands, Power and Parameters

Speed: Constant , Variable

Subject selection

Roller: Length, Diameter, Installation Method, Cylinder Material, Shaft Material, Surface Treatment

Belt/Tooth Belt: Ordinary, Food, Anti-static, Radiation, Oil, Climbing, Skirt, Barrier

Chain board: width, pitch; Material: engineering plastics, stainless steel; Function: food grade, ordinary grade

Plastic steel mesh belt: width, pitch, opening rate, whether to add side or skirt

Stainless steel mesh belt: length, width, wire diameter, spacing

Power Supply

Single-phase 200V, single-phase 110V, three-phase 220V, three-phase 380V

Product Description

Raw Material

We have strict selection channels to ensure that the quality of material meet customer’s standard.

Production management system

In the whole production process, we have strict management of processing sequence, machinery and workers.

Packaging system

Our packaging, storage and transportation are managed to avoid damaging the goods.

QC system

We have special quality inspectors. They are inspected and sampled during and after the production process.

Warehousing system

We have strict factory inspection and after-sales system.

 

Roller small end diameter(D) Φ 50
Inner radius(R) 900
Turning angle(θ) 45°,60°,90°
Belt width 500,600,700,800,900,1000,1500
High(H) 500-1500
Belt material PVC,PU
Rack material Folded plate
Leg profile Square tube60*40*2
Speed Max 30m/min
Motor power 0.37kw,0.55kw,0.75kw,1.5kw,2.2kw

 

Our Advantages

OUR FACTORY & PRODUCTIONS

Welcome to cooperate with us . 
We would like to provide our distributor/agent promotion price as reward for the cooperation.
If you are interested, please do not hesitate to contact us!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Structure: Roller Conveyor
Material: Stainless Steel
Material Feature: Oil Resistant, Heat Resistant, Fire Resistant
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
Roller Material: Galvanized Carbon Steel,Stainless Steel, Aluminum
Customization:
Available

|

Customized Request

large sprocket

Can I Replace a Small Sprocket with a Large Sprocket in an Existing System?

Replacing a small sprocket with a large sprocket in an existing system is possible, but it requires careful consideration and evaluation of several factors:

  • Space Constraints: Check if there is enough space in the existing system to accommodate the larger sprocket. Large sprockets can have significantly larger dimensions, and there should be enough clearance for proper installation and operation.
  • Chain or Belt Compatibility: Ensure that the chain or belt used in the existing system is compatible with the new large sprocket. The chain or belt pitch must match the pitch diameter of the new sprocket to ensure proper meshing and power transmission.
  • Speed Ratio and Performance: Consider the impact of the change in sprocket size on the speed ratio and overall performance of the system. A larger sprocket can result in a different speed reduction ratio, affecting the output shaft’s speed and torque.
  • Power Transmission: Evaluate whether the new large sprocket can handle the power transmission requirements of the system. Large sprockets are typically used in applications requiring higher power and torque handling capabilities.
  • Chain or Belt Length: With a larger sprocket, the chain or belt may need to be adjusted or replaced with a longer one to fit the new configuration properly.
  • Alignment and Tension: Ensure proper alignment between the new sprocket and the driven machinery. Adjust the chain or belt tension accordingly to prevent unnecessary wear and ensure smooth operation.
  • System Testing: Before full implementation, conduct thorough testing of the system with the new large sprocket. Monitor its performance, temperature, and other relevant factors to ensure it operates as expected and does not cause any adverse effects on other components.

While it is possible to replace a small sprocket with a large sprocket, it is essential to carefully assess the potential impacts on the system’s performance and ensure that all components are compatible with the change. Consulting with a qualified engineer or professional with experience in sprocket systems can help you make an informed decision and avoid any potential issues.

large sprocket

How do I Prevent Wear and Damage to Large Sprockets during Operation?

Preventing wear and damage to large sprockets during operation is essential to ensure their optimal performance and prolong their service life. Here are some effective measures to prevent wear and damage:

  • Regular Lubrication: Proper lubrication is crucial to reduce friction and wear between the sprocket teeth and the chain or belt. Follow the manufacturer’s guidelines for the recommended lubrication type and frequency.
  • Keep the System Clean: Regularly clean the large sprockets and the entire power transmission system to remove dirt, debris, and contaminants. Foreign particles can cause accelerated wear and damage to the sprockets and the chain or belt.
  • Check for Misalignment: Ensure proper alignment between the large sprocket and the driven machinery. Misalignment can lead to uneven wear and excessive stress on the sprocket and the chain or belt.
  • Monitor Tension: Check the tension of the chain or belt regularly and adjust it to the manufacturer’s recommended specifications. Proper tension ensures smooth power transmission and reduces wear on the sprockets and the chain or belt.
  • Choose the Right Material: Select a sprocket material that is suitable for the operating conditions and environment. Factors such as temperature, corrosive substances, and the presence of abrasive particles should be considered when choosing the material.
  • Proper Sprocket Size: Ensure that the large sprockets are appropriately sized for the application. Oversized or undersized sprockets can lead to uneven wear and decreased efficiency.
  • Inspect Regularly: Perform routine visual inspections of the large sprockets to check for signs of wear, damage, or deformation. Early detection of issues allows for timely maintenance and prevents further damage.
  • Replace Worn Sprockets: Replace large sprockets that show significant signs of wear, chipping, or cracking. Continuing to use worn sprockets can lead to chain or belt failure and damage to other mechanical components.
  • Consider Chain or Belt Condition: The condition of the chain or belt also affects sprocket wear. Inspect and replace the chain or belt when necessary to maintain smooth operation and prevent accelerated wear on the sprockets.

By implementing these preventive measures, you can significantly reduce wear and damage to large sprockets, ensure efficient power transmission, and extend the overall service life of the sprockets and the entire power transmission system.

large sprocket

What are the Advantages of Using Large Sprockets over Smaller Ones in Certain Machinery?

Using large sprockets in certain machinery offers several advantages over smaller ones, making them a preferred choice in specific applications. Here are some of the key advantages:

  • Higher Power Transmission: Large sprockets are capable of handling higher power and torque due to their larger size and more substantial construction. This makes them suitable for heavy-duty applications where significant power transmission is required.
  • Reduced Wear and Stress: The larger size of the sprocket allows for a larger contact area with the chain or belt. This distributes the load more evenly, reducing wear and stress on both the sprocket and the chain or belt, leading to increased longevity.
  • Increased Speed Reduction: Large sprockets with more teeth can achieve higher speed reduction ratios. This is advantageous in applications where a significant reduction in speed between the input and output shafts is necessary.
  • Quieter Operation: The larger teeth on a large sprocket mesh more smoothly with the chain or belt, resulting in reduced impact forces and quieter operation compared to smaller sprockets.
  • Improved Efficiency: Due to reduced wear and efficient power transmission, large sprockets can contribute to improved overall efficiency in machinery and mechanical systems.
  • Heat Dissipation: The larger surface area of a large sprocket can dissipate heat better than smaller ones, which is beneficial in high-power applications where heat generation is a concern.
  • Compatibility with High Loads: In applications with heavy loads, large sprockets offer better load-bearing capacity and can withstand the stress without deformation or failure.
  • Longer Service Life: Large sprockets’ robust construction and reduced wear contribute to a longer service life, resulting in less frequent replacement and maintenance.
  • Space Constraints: In some cases, a large sprocket can replace multiple smaller sprockets, reducing the complexity and space requirements in the machinery or system.

It’s important to note that while large sprockets offer these advantages, their use is application-specific. Smaller sprockets may be more suitable in certain cases, especially when space is limited, and the power transmission requirements are lower. The choice of sprocket size should consider the specific needs and constraints of the machinery or system.

China Standard Steel Custom Design Finished Bore Simplex Double High Frequency Quenching Large Roller Chain & Sprocket  China Standard Steel Custom Design Finished Bore Simplex Double High Frequency Quenching Large Roller Chain & Sprocket
editor by Dream 2024-04-29

China wholesaler Large Diameter Custom Size Steel Split Sprocket

Product Description

 

Product Description

DIN Standard Industrial Sprocket

Bore

Finished bore, Precossing bore, Taper bore 

Color

Nature steel or black

Standard

ANSI, DIN, ISO

Type

Simplex, Duplex, Triplex

Surface treatment

Black oxide, Zinc plated

Heat treatment

High Frenquency Quenching

Detailed Photos

1.Chain used

HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

A type        B type      C type    SD type

 

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

 

Packaging & Shipping

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

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Standard Or Nonstandard: Nonstandard
Application: Machinery
Hardness: Hardened Tooth Surface
Material: Stainless Steel
Teeth Number: 8-100t
Pitch: 6.35-100mm
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

large sprocket

Are there any Eco-Friendly Materials Used in Manufacturing Large Sprockets?

Yes, there are eco-friendly materials used in manufacturing large sprockets to promote sustainability and reduce environmental impact. Some of the common eco-friendly materials include:

  • Biodegradable Plastics: Certain biodegradable plastics, derived from renewable sources such as corn starch or sugarcane, can be used in sprocket manufacturing. These materials break down naturally over time, reducing the burden on landfills and decreasing the overall environmental footprint.
  • Recycled Plastics: Manufacturers can use recycled plastics, which are derived from post-consumer or post-industrial waste, to produce large sprockets. Using recycled materials helps conserve resources and reduces the energy consumption associated with producing new plastics.
  • Castor Oil-Based Polyamides: Some large sprockets are made from polyamides derived from castor oil. These materials are renewable and biodegradable, making them an eco-friendly alternative to traditional plastics.
  • Biocomposites: Biocomposites are materials made by combining natural fibers, such as flax, hemp, or bamboo, with biodegradable resins. These materials offer good mechanical properties and are eco-friendly options for sprocket manufacturing.
  • Stainless Steel: While not biodegradable, stainless steel is a durable and corrosion-resistant material that can be recycled, making it a sustainable option for large sprockets with long lifespans.

Choosing eco-friendly materials for large sprocket manufacturing contributes to reducing the environmental impact of industrial processes. These materials are often used in applications where the sprockets are subject to lower loads and moderate operating conditions. However, it’s essential to consider the specific requirements of the application and the compatibility of the eco-friendly materials with the operating conditions to ensure the sprockets’ performance and longevity.

Manufacturers are continually exploring and developing new eco-friendly materials and production processes to create more sustainable and environmentally responsible solutions for large sprockets and other mechanical components.

large sprocket

Can Large Sprockets be Used in Conveyor Systems and Material Handling Equipment?

Yes, large sprockets are commonly used in conveyor systems and material handling equipment due to their ability to handle heavy loads and power transmission requirements. Here’s why large sprockets are suitable for such applications:

  • Load Handling Capacity: Large sprockets are designed to handle higher loads, making them ideal for conveying heavy materials in material handling systems.
  • Power Transmission: Conveyor systems and material handling equipment often require efficient power transmission to move heavy loads over long distances. Large sprockets, when paired with the appropriate chain or belt, provide reliable power transmission.
  • Speed Reduction: Many conveyor systems require speed reduction to move materials at an appropriate pace. Large sprockets with the right tooth profile allow for efficient speed reduction while maintaining smooth operation.
  • Durability: Material handling applications can be demanding, subjecting equipment to frequent use and abrasive materials. Large sprockets are typically made from durable materials, such as steel or hardened alloys, to withstand such harsh conditions.
  • Flexibility in Configuration: Large sprockets come in various configurations, including multiple strand sprockets, split sprockets, and custom designs. This flexibility allows them to be tailored to the specific needs of different conveyor systems.
  • Multiple Connection Options: Large sprockets can be connected to the driven shaft using various methods, such as taper-lock bushings or through-bore hubs, making them easy to install and replace.
  • Compatibility with Chains and Belts: Large sprockets are compatible with a wide range of chains and belts, providing versatility in material handling system design.

When using large sprockets in conveyor systems and material handling equipment, proper design, installation, and maintenance are essential. Regular inspection, lubrication, and tension adjustment are necessary to ensure optimal performance and longevity of both the sprockets and the chains or belts.

Whether it’s for moving bulk materials, pallets, or other goods, large sprockets play a crucial role in providing efficient and reliable power transmission in conveyor systems and material handling equipment across various industries.

large sprocket

Can you explain the working principle of a Large Sprocket in Power Transmission?

A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:

  1. Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
  2. Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
  3. Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
  4. Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
  5. Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.

This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.

China wholesaler Large Diameter Custom Size Steel Split Sprocket  China wholesaler Large Diameter Custom Size Steel Split Sprocket
editor by Dream 2024-04-29

China Hot selling OEM with Large Rear Wheel and Roller Parts CNC Custom Motorcycle Chain Sprocket Kit Set

Product Description

 

Model No.

CNC Motorcycle Parts

Quotation

According to Samples Or Drawings 

Certification

ISO9001

Application

 

Specification

Customized

Materials Available

Aluminum, Steel, Stainless Steel, Titanium,

Transport Package

As Required

Trademark

OEM

Origin

China

Production Capacity

100000PCS/Month

Item Name

Custom CNC Motorcycle Parts

Available Material

Aluminum

6061,7075,2571,5052,6063

Steel

Mild Steel, C1045, Alloy Steel 4130, Alloy Steel 4140

Stainless Steel

SUS303,SUS204,SUS316L,SUS410,SUS416

Titanium

Titanium: Grades,1,2, 5

Tolerance

+/-0.01mm

DRW Format

DWG,Pdf for 2D; x_t,.igs,.stp for 3D

Equipment

5 Axis CNC Machining, CNC Machining, CNC Milling, CNC Turning, Laser Cutting, Rapid Prototyping, Sheet Metal Fabrication, Laser Engraving

MOQ

50pcs for small parts;10pcs for big parts, according to your

drawings

QC System

100% inspection before shipment, product OK rate 99.8%

Payment Term

T/T, PayPal, West Union, LC, etc

Packing

Individual

1)Bilsiter

2)Bubble Film

3)Wrapping+Small Plastic Bag

4)EPE+Wrapping Film

5)Individual Box

Outer

1)Carton+Wrapping Film+Packaging Belt

2)Carton+Wooden Box

Lead Time

20-35days after samples are confirmed

Surface treatment

Quality Inspection

Equipment List

Equipment

Brand

Quantity

Travels

Tolerance

Available Material

5-Axis Vertical Machining Center

HAAS

1

1270X508

0.01mm

Plastic +Metal

5-Axis Vertical Machining Center

XIHU (WEST LAKE) DIS.

1

770*480

0.01mm

Plastic +Metal

4-Axis CNC Machining Center-Drilling and tapping

XIHU (WEST LAKE) DIS.

4

500*400

0.01mm

Plastic +Metal

4-Axis CNC Machining Center

XIHU (WEST LAKE) DIS.

5

700*500

0.01mm

Plastic +Metal

3-Axis CNC Machining Center CNC milling machine

XIHU (WEST LAKE) DIS.

6

790*490

0.01mm

Plastic +Metal

3-Axis CNC Machining Center

XIHU (WEST LAKE) DIS.

4

800*500

0.01mm

Plastic +Metal

3-Axis CNC Machining Center Drill, carve

FRANK

1

600*400

0.01mm

Plastic +Metal

CNC Lathes

BOCHI/GAVGOL

15

1000*500

0.01mm

Plastic +Metal

Vibratory Be-burring machine

 

2

     

CNC tube bending machine

 

1

     

Wire-Electrode Cutting

 

1

     

Welding machine

 

3

     

Certifications

Company Profile

Established in 2009, HDC is a professional manufacturer of various precision CNC machined parts and customized components. With many years of OEM work for our customers, we have gained rich and vast experience in OEM machining and gathered a group of skilled workers and experienced engineers.

In 2571, we started to focus on billet CNC machined parts for motorcycles. In the years that followed, we keep accumulating knowledge and experience in this field and gradually move CZPT to an even bigger product range in other motorsports sectors like Automobile, UTV, and Karting.

We cultivated an excellent customer base through our quality of work, customer service, and passion for what we do.

Our Advantages

HDC is an expert CNC Auto Parts manufacturer in China since 2006. We dedicate to CNC Parts machining and the production of CNC Auto Parts. HDC has accumulated rich experience, inherits the advanced industrial concept, and owned a professional design team and first-class CNC Auto Parts types of equipment.

HDC will create the most satisfying value for customers with superior technology and an advanced concept of CNC Auto Parts. We provide a one-stop service for customers, which will greatly reduce the customer’s cost of product development and purchasing,  free engineering consulting is available to each client.

Equipped with an advanced manufacturing machine, experienced engineers, and skilled workers, HDC can ensure that your CNC machining car parts are always at a high-quality level, also all our parts will be inspected before shipment, and production samples are available before the balance payment.

If you want to grow your CNC Auto Parts business, HDC Manufacturer in China is your one-stop solution choice. Develop your designs with reliable CNC car Parts Factory services in China. Equipped with advanced machines, our general tolerance is +/-0.01mm, and with 5-axis machines in-house, we can machine your high accuracy and complex parts.

Quality Control

FAQ

Q1:What CNC motorcycle parts do you produce? 

A: The main products we produce for motorcycle parts include, aluminum motorcycle Rear &Front wheel hubs, Aluminum sprockets, triple clamp, clip-on handlebars, CNC throttles, offroad protection parts, and some other parts.
 

Q2: Are the products custom ones?

A: Yes, all the products are custom-made – we can produce them from drawings or samples.
 

Q3: Do you have any off-the-shelf parts?

A: As a CNC Machining factory, all our parts are made to order – we don’t keep stocks.
 

Q4: What are the main materials you machine?

A: Aluminum, Stainless Steel, Steel, Titanium, and Plastic are all common materials we machine.
 

Q5: Can you machine Plastic Material?

A: Yes, plastic material is 1 of our common materials – we can machine PE, Nylon, ABS, POM, and Delrin.
 

Q6: Which format drawings can you read?

A: We can read both 2D/3D drawings, such as .dwg,.x_t,.igs, and .stp.
 

Q7: How about your MOQ?

A: This depends on the parts in question – generally speaking 50-100 pieces is required.
 

Q8: What kind of surfaces can you offer?

A: We have many surface options available for your choice – anodizing, black oxide electroplating, heat treating grinding polishing powder coating nickel plating, etc.
 

Q9: Which anodizing colors do you have?

A: The available anodizing colors are Black Red Silver Green Purple Orange Gold Grey.
 

Q10: Can I get my logo etched on my parts?

A: Absolutely – and at no cost too! We have logo etching equipment in-house.
 

Q11: How do you protect my designs?

A: We operate under a Non-disclosure Agreement and will never show anyone else your designs without authorization.
 

Q12: Can we get a sample before bulk orders?

A: Yes – samples are available for quality approval ahead of time.
 

Q13: How about the lead time?

A: Samples will take around 2 weeks to be completed and production takes around 20-35 days from when the samples are confirmed.
 

Q14: How do you guarantee Quality?

A: As a responsible CNC Machining factory we guarantee quality by offering remake services for any issues caused by us during production.

 

Q15: What kind of payment terms does your company accept?     

A: We accept L/C T/T Western Union and Paypal as payment terms.
 

Q16: How about the shipment?      

A: Express Air or Sea shipping options are available depending on your order volume – we’ll suggest a suitable option based on what works best for you!
 

Q17:How long will you give me the reply?      

A: You should receive our response within 8 working hours!
 

Q18: How do you make our business long-term and good relationship?     

 A: We strive to ensure our customers benefit by keeping high-quality products with competitive prices; in addition to that we value every customer regardless of where they come from and demonstrate sincere friendship through genuine business connections

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: CE, ISO, ISO9001:2000
Color: Blue/Red/Black/Silver.Customized, as Request
Customized: Customized
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

large sprocket

Can Large Sprockets be Used in High-Speed and Heavy-Duty Applications?

Yes, large sprockets can be used in high-speed and heavy-duty applications, and they are specifically designed to handle such demanding conditions. Here’s why large sprockets are suitable for these types of applications:

  • High Torque Handling: Large sprockets are constructed with robust materials and design to withstand high levels of torque. This makes them ideal for heavy-duty applications where significant power transmission is required.
  • Increased Load Capacity: Large sprockets are capable of handling higher loads due to their larger surface area and more substantial construction. They can distribute the load more evenly, reducing stress on the sprocket and the chain or belt.
  • Enhanced Speed Reduction: With more teeth on the sprocket, large sprockets can achieve higher speed reduction ratios. This is advantageous in high-speed applications where a significant reduction in speed between the input and output shafts is necessary.
  • Improved Heat Dissipation: The larger size of the sprocket allows for better heat dissipation, which is essential in high-speed applications that generate more heat due to friction.
  • Durability and Longevity: Large sprockets are designed for durability and extended service life, making them well-suited for heavy-duty and high-speed applications that involve continuous and demanding use.
  • Reduced Wear: Due to the larger number of teeth, large sprockets can reduce wear on both the sprocket and the chain or belt, leading to longer component life and reduced maintenance requirements.
  • Stability and Reliability: The larger size and robust construction of large sprockets contribute to improved stability and reliability in high-speed and heavy-duty applications, ensuring smooth and efficient power transmission.

Despite their advantages, it’s essential to consider the specific requirements of the application, including factors such as the load, speed, torque, and environmental conditions. Additionally, proper installation, alignment, and maintenance are critical to ensuring optimal performance and longevity of large sprockets in high-speed and heavy-duty applications.

Manufacturers often provide guidelines and specifications for their large sprockets, indicating their maximum speed and load capacities. Consulting with the sprocket manufacturer or a qualified engineer can help you select the right large sprocket for your specific high-speed and heavy-duty application.

large sprocket

Can Large Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, large sprockets can be used in precision motion control and automation systems, but their application in such systems requires careful consideration and appropriate design. Here are the factors to consider:

  • Backlash: Large sprockets, especially those with a significant number of teeth, can introduce more backlash compared to smaller sprockets. Backlash is the amount of clearance or lost motion between mating teeth, which can affect the system’s precision and accuracy.
  • Tooth Profile: The tooth profile of the large sprocket should be carefully chosen to match the chain or belt’s profile to minimize vibration and ensure smooth engagement, reducing positional errors in motion control systems.
  • Material and Manufacturing: High-quality materials and precise manufacturing are crucial for large sprockets used in precision motion control systems. Materials with excellent dimensional stability and minimal thermal expansion should be chosen to maintain accuracy under varying conditions.
  • Alignment and Mounting: Precise alignment between the large sprockets, the chain or belt, and the driven shaft is essential to avoid misalignment-induced errors. Accurate mounting and fixation are necessary to maintain the sprockets’ positional integrity.
  • Dynamic Balance: For high-speed applications, large sprockets must be dynamically balanced to minimize vibration and ensure stable motion.
  • Lubrication and Contamination Control: Proper lubrication and contamination control are critical to reduce friction and wear, ensuring smooth and precise motion in the system.
  • Load Capacity: The large sprockets must be selected based on their load-carrying capacity, accounting for dynamic loads and momentary shocks in precision motion control applications.

Large sprockets are commonly used in applications that require higher power transmission and torque handling. However, in precision motion control and automation systems, additional considerations are necessary to achieve the desired accuracy and repeatability.

It’s essential to work with experienced engineers or motion control specialists to properly design and integrate large sprockets into precision motion control and automation systems. Through careful selection, design, and implementation, large sprockets can contribute to the success of precision-driven applications, such as robotics, CNC machines, and other automated systems.

large sprocket

Can you explain the working principle of a Large Sprocket in Power Transmission?

A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:

  1. Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
  2. Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
  3. Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
  4. Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
  5. Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.

This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.

China Hot selling OEM with Large Rear Wheel and Roller Parts CNC Custom Motorcycle Chain Sprocket Kit Set  China Hot selling OEM with Large Rear Wheel and Roller Parts CNC Custom Motorcycle Chain Sprocket Kit Set
editor by Dream 2024-04-27

China Good quality OEM with Large Rear Wheel and Roller Parts CNC Custom Motorcycle Chain Sprocket Kit Set

Product Description

 

Model No.

CNC Motorcycle Parts

Quotation

According to Samples Or Drawings 

Certification

ISO9001

Application

 

Specification

Customized

Materials Available

Aluminum, Steel, Stainless Steel, Titanium,

Transport Package

As Required

Trademark

OEM

Origin

China

Production Capacity

100000PCS/Month

Item Name

Custom CNC Motorcycle Parts

Available Material

Aluminum

6061,7075,2571,5052,6063

Steel

Mild Steel, C1045, Alloy Steel 4130, Alloy Steel 4140

Stainless Steel

SUS303,SUS204,SUS316L,SUS410,SUS416

Titanium

Titanium: Grades,1,2, 5

Tolerance

+/-0.01mm

DRW Format

DWG,Pdf for 2D; x_t,.igs,.stp for 3D

Equipment

5 Axis CNC Machining, CNC Machining, CNC Milling, CNC Turning, Laser Cutting, Rapid Prototyping, Sheet Metal Fabrication, Laser Engraving

MOQ

50pcs for small parts;10pcs for big parts, according to your

drawings

QC System

100% inspection before shipment, product OK rate 99.8%

Payment Term

T/T, PayPal, West Union, LC, etc

Packing

Individual

1)Bilsiter

2)Bubble Film

3)Wrapping+Small Plastic Bag

4)EPE+Wrapping Film

5)Individual Box

Outer

1)Carton+Wrapping Film+Packaging Belt

2)Carton+Wooden Box

Lead Time

20-35days after samples are confirmed

Surface treatment

Quality Inspection

Equipment List

Equipment

Brand

Quantity

Travels

Tolerance

Available Material

5-Axis Vertical Machining Center

HAAS

1

1270X508

0.01mm

Plastic +Metal

5-Axis Vertical Machining Center

XIHU (WEST LAKE) DIS.

1

770*480

0.01mm

Plastic +Metal

4-Axis CNC Machining Center-Drilling and tapping

XIHU (WEST LAKE) DIS.

4

500*400

0.01mm

Plastic +Metal

4-Axis CNC Machining Center

XIHU (WEST LAKE) DIS.

5

700*500

0.01mm

Plastic +Metal

3-Axis CNC Machining Center CNC milling machine

XIHU (WEST LAKE) DIS.

6

790*490

0.01mm

Plastic +Metal

3-Axis CNC Machining Center

XIHU (WEST LAKE) DIS.

4

800*500

0.01mm

Plastic +Metal

3-Axis CNC Machining Center Drill, carve

FRANK

1

600*400

0.01mm

Plastic +Metal

CNC Lathes

BOCHI/GAVGOL

15

1000*500

0.01mm

Plastic +Metal

Vibratory Be-burring machine

 

2

     

CNC tube bending machine

 

1

     

Wire-Electrode Cutting

 

1

     

Welding machine

 

3

     

Certifications

Company Profile

Established in 2009, HDC is a professional manufacturer of various precision CNC machined parts and customized components. With many years of OEM work for our customers, we have gained rich and vast experience in OEM machining and gathered a group of skilled workers and experienced engineers.

In 2571, we started to focus on billet CNC machined parts for motorcycles. In the years that followed, we keep accumulating knowledge and experience in this field and gradually move CZPT to an even bigger product range in other motorsports sectors like Automobile, UTV, and Karting.

We cultivated an excellent customer base through our quality of work, customer service, and passion for what we do.

Our Advantages

HDC is an expert CNC Auto Parts manufacturer in China since 2006. We dedicate to CNC Parts machining and the production of CNC Auto Parts. HDC has accumulated rich experience, inherits the advanced industrial concept, and owned a professional design team and first-class CNC Auto Parts types of equipment.

HDC will create the most satisfying value for customers with superior technology and an advanced concept of CNC Auto Parts. We provide a one-stop service for customers, which will greatly reduce the customer’s cost of product development and purchasing,  free engineering consulting is available to each client.

Equipped with an advanced manufacturing machine, experienced engineers, and skilled workers, HDC can ensure that your CNC machining car parts are always at a high-quality level, also all our parts will be inspected before shipment, and production samples are available before the balance payment.

If you want to grow your CNC Auto Parts business, HDC Manufacturer in China is your one-stop solution choice. Develop your designs with reliable CNC car Parts Factory services in China. Equipped with advanced machines, our general tolerance is +/-0.01mm, and with 5-axis machines in-house, we can machine your high accuracy and complex parts.

Quality Control

FAQ

Q1:What CNC motorcycle parts do you produce? 

A: The main products we produce for motorcycle parts include, aluminum motorcycle Rear &Front wheel hubs, Aluminum sprockets, triple clamp, clip-on handlebars, CNC throttles, offroad protection parts, and some other parts.
 

Q2: Are the products custom ones?

A: Yes, all the products are custom-made – we can produce them from drawings or samples.
 

Q3: Do you have any off-the-shelf parts?

A: As a CNC Machining factory, all our parts are made to order – we don’t keep stocks.
 

Q4: What are the main materials you machine?

A: Aluminum, Stainless Steel, Steel, Titanium, and Plastic are all common materials we machine.
 

Q5: Can you machine Plastic Material?

A: Yes, plastic material is 1 of our common materials – we can machine PE, Nylon, ABS, POM, and Delrin.
 

Q6: Which format drawings can you read?

A: We can read both 2D/3D drawings, such as .dwg,.x_t,.igs, and .stp.
 

Q7: How about your MOQ?

A: This depends on the parts in question – generally speaking 50-100 pieces is required.
 

Q8: What kind of surfaces can you offer?

A: We have many surface options available for your choice – anodizing, black oxide electroplating, heat treating grinding polishing powder coating nickel plating, etc.
 

Q9: Which anodizing colors do you have?

A: The available anodizing colors are Black Red Silver Green Purple Orange Gold Grey.
 

Q10: Can I get my logo etched on my parts?

A: Absolutely – and at no cost too! We have logo etching equipment in-house.
 

Q11: How do you protect my designs?

A: We operate under a Non-disclosure Agreement and will never show anyone else your designs without authorization.
 

Q12: Can we get a sample before bulk orders?

A: Yes – samples are available for quality approval ahead of time.
 

Q13: How about the lead time?

A: Samples will take around 2 weeks to be completed and production takes around 20-35 days from when the samples are confirmed.
 

Q14: How do you guarantee Quality?

A: As a responsible CNC Machining factory we guarantee quality by offering remake services for any issues caused by us during production.

 

Q15: What kind of payment terms does your company accept?     

A: We accept L/C T/T Western Union and Paypal as payment terms.
 

Q16: How about the shipment?      

A: Express Air or Sea shipping options are available depending on your order volume – we’ll suggest a suitable option based on what works best for you!
 

Q17:How long will you give me the reply?      

A: You should receive our response within 8 working hours!
 

Q18: How do you make our business long-term and good relationship?     

 A: We strive to ensure our customers benefit by keeping high-quality products with competitive prices; in addition to that we value every customer regardless of where they come from and demonstrate sincere friendship through genuine business connections

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: CE, ISO, ISO9001:2000
Color: Blue/Red/Black/Silver.Customized, as Request
Customized: Customized
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

large sprocket

How do you Calculate the Gear Ratio for a Large Sprocket Setup?

The gear ratio in a large sprocket setup can be calculated using a simple formula based on the number of teeth on the two sprockets involved:

Gear Ratio = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

Let’s break down the steps to calculate the gear ratio:

  1. Identify the Sprockets: Determine which sprocket is the driving sprocket and which one is the driven sprocket in the setup. The driving sprocket is the one connected to the input shaft, and the driven sprocket is connected to the output shaft.
  2. Count the Teeth: Count the number of teeth on each sprocket. The teeth are the small, pointy protrusions on the circumference of the sprockets.
  3. Apply the Formula: Use the gear ratio formula to calculate the ratio. Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

For example, let’s say you have a large sprocket setup where the driving sprocket has 20 teeth, and the driven sprocket has 60 teeth. The gear ratio would be:

Gear Ratio = 60 (Driven Sprocket Teeth) / 20 (Driving Sprocket Teeth) = 3

In this example, the gear ratio is 3, which means the driven sprocket will rotate three times for every one rotation of the driving sprocket. The gear ratio determines the speed reduction or increase between the input and output shafts in the system.

Keep in mind that the gear ratio does not take into account other factors, such as friction, efficiency losses, or the size of the sprockets. These factors may influence the actual output speed and torque of the system.

large sprocket

Can Large Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, large sprockets can be used in precision motion control and automation systems, but their application in such systems requires careful consideration and appropriate design. Here are the factors to consider:

  • Backlash: Large sprockets, especially those with a significant number of teeth, can introduce more backlash compared to smaller sprockets. Backlash is the amount of clearance or lost motion between mating teeth, which can affect the system’s precision and accuracy.
  • Tooth Profile: The tooth profile of the large sprocket should be carefully chosen to match the chain or belt’s profile to minimize vibration and ensure smooth engagement, reducing positional errors in motion control systems.
  • Material and Manufacturing: High-quality materials and precise manufacturing are crucial for large sprockets used in precision motion control systems. Materials with excellent dimensional stability and minimal thermal expansion should be chosen to maintain accuracy under varying conditions.
  • Alignment and Mounting: Precise alignment between the large sprockets, the chain or belt, and the driven shaft is essential to avoid misalignment-induced errors. Accurate mounting and fixation are necessary to maintain the sprockets’ positional integrity.
  • Dynamic Balance: For high-speed applications, large sprockets must be dynamically balanced to minimize vibration and ensure stable motion.
  • Lubrication and Contamination Control: Proper lubrication and contamination control are critical to reduce friction and wear, ensuring smooth and precise motion in the system.
  • Load Capacity: The large sprockets must be selected based on their load-carrying capacity, accounting for dynamic loads and momentary shocks in precision motion control applications.

Large sprockets are commonly used in applications that require higher power transmission and torque handling. However, in precision motion control and automation systems, additional considerations are necessary to achieve the desired accuracy and repeatability.

It’s essential to work with experienced engineers or motion control specialists to properly design and integrate large sprockets into precision motion control and automation systems. Through careful selection, design, and implementation, large sprockets can contribute to the success of precision-driven applications, such as robotics, CNC machines, and other automated systems.

large sprocket

Can you explain the working principle of a Large Sprocket in Power Transmission?

A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:

  1. Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
  2. Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
  3. Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
  4. Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
  5. Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.

This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.

China Good quality OEM with Large Rear Wheel and Roller Parts CNC Custom Motorcycle Chain Sprocket Kit Set  China Good quality OEM with Large Rear Wheel and Roller Parts CNC Custom Motorcycle Chain Sprocket Kit Set
editor by Dream 2024-04-26

China Best Sales Custom Forging Wheel Sprocket Large Sprocket

Product Description

 

Product Description

 

A sprocket wheel is a toothed wheel that meshes with a chain, track, or other perforated or indented material. It’s commonly used in machinery, bicycles, motorcycles, and other vehicles to transmit rotary motion between shafts or axles. Sprocket wheels are designed with teeth that engage with the links of a chain or the indentations on a track, allowing for smooth and efficient power transmission. They come in various sizes and configurations depending on the application they’re intended for.

Industrial machinery: Sprocket wheels are integral components of conveyor systems, manufacturing machinery, and industrial equipment where they are used to transfer motion between rotating shafts.

Automotive industry: Sprocket wheels are used in vehicles for functions such as timing belts and timing chains to synchronize the rotation of engine components.

Agricultural machinery: Sprocket wheels are used in farm equipment such as tractors, combines, and harvesters to drive various components like belts, chains, and gears.

Material handling equipment: Sprocket wheels are used in conveyor systems, lifts, and other material handling equipment to facilitate the movement of goods and materials.

Mining equipment: Sprocket wheels are employed in mining machinery for tasks such as moving conveyor belts, driving crushers, and operating drilling rigs.

Construction equipment: Sprocket wheels are utilized in construction machinery for functions like driving tracks on excavators, bulldozers, and other heavy equipment.

Printing industry: Sprocket wheels are used in printing presses to advance paper through the machine during the printing process.

Power transmission systems: Sprocket wheels are employed in power transmission systems for applications such as roller chains, gear chains, and timing chains in various mechanical systems.

 

Machinery processing

Our equipments

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Custom
Transport Package: Custom
Specification: custom
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

large sprocket

Can Large Sprockets be Customized or Modified to Fit Specific Machinery or Equipment?

Yes, large sprockets can be customized or modified to fit specific machinery or equipment requirements. Customization is often necessary when standard off-the-shelf sprockets do not meet the exact specifications of the application. Here’s how large sprockets can be customized or modified:

  • Custom Sizes: Manufacturers can create large sprockets in custom sizes to match the unique dimensions required by the machinery or equipment.
  • Special Materials: Large sprockets can be made from specific materials to suit the operating conditions of the application, such as high-temperature environments or corrosive atmospheres.
  • Unique Tooth Profiles: Sprocket tooth profiles can be modified to accommodate specialized chains or belts, allowing for a more precise fit and optimized power transmission.
  • Number of Teeth: Custom large sprockets can be designed with a specific number of teeth to achieve a particular speed reduction ratio or match the system’s requirements.
  • Keyways and Bores: Large sprockets can be customized with keyways or bores to fit specific shaft sizes and configurations.
  • Special Coatings or Treatments: Additional coatings or treatments can be applied to large sprockets to enhance wear resistance, reduce friction, or improve performance in harsh environments.
  • Mounting Options: Custom large sprockets can be designed with specific mounting options to accommodate the machinery or equipment’s unique mounting requirements.

When opting for customized large sprockets, it’s essential to work with experienced manufacturers or engineers who can understand the application’s specific needs and provide the appropriate solutions. Proper communication and collaboration with the manufacturer during the design process are crucial to ensure that the customized sprockets meet the desired performance, compatibility, and reliability standards.

By customizing large sprockets to fit specific machinery or equipment, users can achieve efficient power transmission and enhance the overall performance and longevity of their mechanical systems.

large sprocket

What are the Noise and Vibration Levels Associated with Large Sprocket Systems?

The noise and vibration levels associated with large sprocket systems can vary depending on various factors. Here are some key factors that influence noise and vibration in such systems:

  • Sprocket Design and Tooth Profile: The design of the large sprocket, including the tooth profile and manufacturing quality, can affect noise levels. Properly designed sprockets with well-machined teeth result in smoother meshing with the chain or belt, reducing noise and vibration.
  • Chain or Belt Quality: The quality and condition of the chain or belt used in the system play a significant role in noise and vibration. High-quality, well-maintained chains or belts produce less vibration and noise during operation.
  • Lubrication: Proper lubrication of the sprocket and the chain or belt helps reduce friction, which can contribute to noise and vibration. Insufficient or improper lubrication can lead to increased noise levels and accelerated wear.
  • Tension: Incorrect chain or belt tension can cause vibration and noise. Maintaining the right tension ensures smooth power transmission and reduces noise and vibration levels.
  • Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in large sprocket systems. Managing speed and load appropriately can help mitigate these effects.
  • Alignment: Proper alignment between the large sprocket and the driven machinery is crucial for smooth operation. Misalignment can cause uneven wear, increased friction, and more noise and vibration.
  • Operating Environment: Harsh operating environments, such as high temperatures or high levels of dust and debris, can affect noise and vibration. Choosing suitable materials and protection measures can help mitigate these effects.
  • Sprocket Material: Different materials have varying damping properties, which can influence noise and vibration levels. Choosing materials with good damping characteristics can help reduce vibration.

Manufacturers and engineers can take specific measures to minimize noise and vibration in large sprocket systems. These may include using noise-reducing materials, implementing precision machining techniques, applying proper lubrication, and performing regular maintenance.

It’s essential to consider the noise and vibration requirements of the application and take appropriate steps to control and reduce noise and vibration levels in large sprocket systems, especially in applications where noise or vibration could affect user comfort, safety, or equipment performance.

large sprocket

What is a Large Sprocket, and What are Its Applications in Mechanical Systems?

A large sprocket is a toothed wheel with evenly spaced teeth designed to mesh with a chain or a belt, transferring rotational motion and power between two shafts. The term “large” in this context refers to the size of the sprocket, which can vary significantly depending on the specific application and machinery it is used in.

Applications in Mechanical Systems:

  • Industrial Machinery: Large sprockets are commonly used in various industrial machines, such as conveyor systems, manufacturing equipment, and material handling systems. They facilitate the smooth transfer of power and motion in these heavy-duty applications.
  • Automotive Industry: In the automotive sector, large sprockets find application in engines and timing systems. They are essential components in the engine’s camshaft, crankshaft, and other critical mechanisms.
  • Agricultural Machinery: Farming equipment, like tractors and combines, utilize large sprockets in their transmission systems and other vital components to transfer power efficiently for different agricultural operations.
  • Construction Equipment: Construction machinery, such as excavators, bulldozers, and cranes, employ large sprockets in their tracks and lifting mechanisms for smooth and reliable performance on rugged terrains.
  • Mining Equipment: Mining operations involve heavy machinery, and large sprockets play a crucial role in the functioning of mining equipment like conveyors, draglines, and crushers.
  • Cycling and Motorcycles: Large sprockets are used in bicycles and motorcycles to transmit power from the pedals or engine to the wheels via the chain, allowing for smooth movement and efficient power transfer.
  • Printing and Packaging: In printing presses and packaging machinery, large sprockets are used to control the movement of paper, films, and other materials through the equipment, ensuring precise and consistent operation.
  • Railways: Large sprockets are employed in railway systems to drive the wheels of locomotives and provide power for the train’s movement.

Overall, large sprockets are essential components in various mechanical systems across multiple industries, enabling the reliable and efficient transfer of power and motion.

China Best Sales Custom Forging Wheel Sprocket Large Sprocket  China Best Sales Custom Forging Wheel Sprocket Large Sprocket
editor by Dream 2024-04-22

China wholesaler Custom High Quality Hoist Large Sprocket

Product Description

 

Product Description

 

A sprocket wheel is a toothed wheel that meshes with a chain, track, or other perforated or indented material. It’s commonly used in machinery, bicycles, motorcycles, and other vehicles to transmit rotary motion between shafts or axles. Sprocket wheels are designed with teeth that engage with the links of a chain or the indentations on a track, allowing for smooth and efficient power transmission. They come in various sizes and configurations depending on the application they’re intended for.

Industrial machinery: Sprocket wheels are integral components of conveyor systems, manufacturing machinery, and industrial equipment where they are used to transfer motion between rotating shafts.

Automotive industry: Sprocket wheels are used in vehicles for functions such as timing belts and timing chains to synchronize the rotation of engine components.

Agricultural machinery: Sprocket wheels are used in farm equipment such as tractors, combines, and harvesters to drive various components like belts, chains, and gears.

Material handling equipment: Sprocket wheels are used in conveyor systems, lifts, and other material handling equipment to facilitate the movement of goods and materials.

Mining equipment: Sprocket wheels are employed in mining machinery for tasks such as moving conveyor belts, driving crushers, and operating drilling rigs.

Construction equipment: Sprocket wheels are utilized in construction machinery for functions like driving tracks on excavators, bulldozers, and other heavy equipment.

Printing industry: Sprocket wheels are used in printing presses to advance paper through the machine during the printing process.

Power transmission systems: Sprocket wheels are employed in power transmission systems for applications such as roller chains, gear chains, and timing chains in various mechanical systems.

 

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Standard Or Nonstandard: Nonstandard
Application: Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Toothed Portion Shape: Custom
Material: Custom
Customization:
Available

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Customized Request

large sprocket

How do you Calculate the Gear Ratio for a Large Sprocket Setup?

The gear ratio in a large sprocket setup can be calculated using a simple formula based on the number of teeth on the two sprockets involved:

Gear Ratio = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

Let’s break down the steps to calculate the gear ratio:

  1. Identify the Sprockets: Determine which sprocket is the driving sprocket and which one is the driven sprocket in the setup. The driving sprocket is the one connected to the input shaft, and the driven sprocket is connected to the output shaft.
  2. Count the Teeth: Count the number of teeth on each sprocket. The teeth are the small, pointy protrusions on the circumference of the sprockets.
  3. Apply the Formula: Use the gear ratio formula to calculate the ratio. Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

For example, let’s say you have a large sprocket setup where the driving sprocket has 20 teeth, and the driven sprocket has 60 teeth. The gear ratio would be:

Gear Ratio = 60 (Driven Sprocket Teeth) / 20 (Driving Sprocket Teeth) = 3

In this example, the gear ratio is 3, which means the driven sprocket will rotate three times for every one rotation of the driving sprocket. The gear ratio determines the speed reduction or increase between the input and output shafts in the system.

Keep in mind that the gear ratio does not take into account other factors, such as friction, efficiency losses, or the size of the sprockets. These factors may influence the actual output speed and torque of the system.

large sprocket

How do I Identify Signs of Wear, Fatigue, or Damage in Large Sprockets, and When Should They be Replaced?

Identifying signs of wear, fatigue, or damage in large sprockets is crucial to prevent potential failures and ensure the safety and efficiency of the equipment. Here are common indicators of sprocket wear or damage and guidelines for replacement:

  • Tooth Wear: Check the sprocket teeth for signs of wear, such as a flattened or hooked profile. Excessive tooth wear can lead to poor engagement with the chain or belt, affecting power transmission efficiency.
  • Cracks or Fractures: Inspect the entire sprocket for cracks or fractures, especially around the base of the teeth or hub area. Cracked or fractured sprockets should be replaced immediately, as they can result in catastrophic failure.
  • Chipped Teeth: Look for chipped or broken teeth on the sprocket. Chipped teeth can cause the chain or belt to jump or skip, leading to potential damage to the sprocket and the power transmission system.
  • Deformation: Check for any signs of deformation, such as bent or twisted sections. Deformed sprockets can cause misalignment and increased wear on the chain or belt.
  • Corrosion or Rust: If the sprocket is made of steel or has exposed metal surfaces, inspect for corrosion or rust. Corrosion weakens the sprocket’s structural integrity and may require replacement.
  • Excessive Noise or Vibration: Unusual noise or vibration during operation can indicate issues with the sprocket or the power transmission system. Investigate and address the source promptly to prevent further damage.
  • Chain or Belt Wear: Examine the chain or belt for signs of wear, stretching, or elongation. Excessive wear on the chain or belt can accelerate sprocket wear and reduce system efficiency.
  • Regular Maintenance Schedule: Implement a regular maintenance schedule to inspect large sprockets and the entire power transmission system. Depending on the application and operating conditions, regular inspections can help detect early signs of wear or damage.
  • Manufacturer’s Recommendations: Follow the manufacturer’s guidelines for the sprocket’s service life and replacement intervals. Manufacturers may provide specific criteria for replacing large sprockets based on the material, design, and application.

When signs of wear, fatigue, or damage are detected, large sprockets should be promptly replaced to avoid unexpected failures that can lead to costly downtime, equipment damage, or safety hazards. Regular inspection and maintenance are essential to ensure the continued performance and reliability of large sprockets in power transmission systems.

large sprocket

Can you explain the working principle of a Large Sprocket in Power Transmission?

A large sprocket plays a vital role in power transmission by transferring rotational motion and power from one shaft to another using a chain or a belt. The working principle can be summarized in the following steps:

  1. Input Shaft: The power transmission process starts with an input shaft, which is typically connected to a power source, such as an electric motor, engine, or any other rotating device.
  2. Chain or Belt: A chain or a belt is wrapped around the large sprocket on the input shaft and another sprocket on the output shaft. The chain or belt is responsible for transmitting power between the two sprockets.
  3. Meshing: As the input shaft rotates, the large sprocket on it also rotates. The teeth on the large sprocket mesh with the links of the chain or the teeth of the belt, creating a positive engagement between them.
  4. Power Transfer: The meshing of the sprocket with the chain or belt ensures that the rotational motion from the input shaft is transferred to the chain or belt. As the chain or belt moves, it drives the second sprocket on the output shaft.
  5. Output Shaft: The output shaft, connected to the driven machinery or load, receives the rotational motion from the chain or belt. The power transmitted through the sprockets drives the output shaft, allowing it to perform its intended function.

This continuous meshing and engagement between the large sprocket, chain or belt, and the output sprocket enable the efficient and reliable transfer of power from the input shaft to the output shaft. Large sprockets are especially suitable for applications where higher power transmission, speed reduction, and torque handling are required, making them indispensable components in various mechanical systems and industries.

China wholesaler Custom High Quality Hoist Large Sprocket  China wholesaler Custom High Quality Hoist Large Sprocket
editor by Dream 2024-04-17