Зірочка з нержавіючої сталі #80 | Привід з нержавіючої сталі ANSI 80 для важкої промисловості

Large-pitch ANSI 80 stainless steel sprocket (1″ pitch) in 304 or 316 SS for heavy industrial drives — direct replacement for Rexnord, Tsubaki, and Renold #80 sprockets in severe-duty, washdown, chemical, and marine applications.

Опис

Ханчжоу Ever-Power Sprocket Co., Ltd.

ANSI 80 stainless steel sprockets — 1-inch pitch, heavy-industrial grade, built for severe corrosion and high mechanical loads.

Огляд продукту

The Зірочка з нержавіючої сталі Ever-Power #80 operates with ANSI 80 roller chain on a 25.4 mm (1-inch) pitch — a size associated with serious power transmission in industrial drive systems. At this scale, the sprockets carry multi-kilowatt loads and must maintain dimensional accuracy under sustained mechanical stress, thermal cycling, and — in stainless applications — aggressive chemical or saline environments simultaneously. Manufactured from heavy-section 304 or 316 stainless steel billet on our largest CNC turning centres and gear-hobbing equipment, these sprockets are commonly specified for paper mill conveyors, steel plant lifting equipment, petrochemical factory transfer systems, large-scale food processing lines, and heavy agricultural machinery operating in outdoor or semi-outdoor environments.

#80 Stainless Steel Sprocket ANSI 80
Heavy Industrial Sprocket Range

Технічні характеристики

Параметр Значення
№ ланцюга ANSI 80
Крок ланцюга 25,4 мм (1 дюйм)
Діаметр ролика 15,88 мм
Внутрішня ширина 15,88 мм
Матеріал 304 СС / 316 СС
Діапазон зубів 8T – 60T
Параметри хаба Тип A / B / C / Конічний замок / Розрізний
Стандартний ANSI B29.1 Клас A, ISO 9001:2015

Engineering Features of Large-Pitch SS Sprockets

At the #80 pitch scale, machining precision becomes even more critical — small angular errors in tooth position multiply into significant pitch accumulation errors over large-diameter sprockets, causing uneven load distribution across the chain strand. Our hobbing machines are calibrated with laser ball-bar measurement quarterly, and each hobbing cutter is dedicated by pitch size rather than shared across different sprocket families. This prevents the cutter-wear-induced profile degradation that can quietly degrade quality when tools are pushed beyond their optimal service range.

Weight Optimization for Large Sprockets

Large-pitch stainless sprockets are heavier than their carbon steel equivalents due to the lower density difference (stainless is about 5% heavier than carbon steel per unit volume). For large-diameter, high tooth-count sprockets, we offer optional weight-reduction pocketing — machined recesses in the disc face — that can reduce rotating mass by 15–25% without compromising tooth or hub strength. This is particularly valuable in fast-cycling, frequent start-stop applications where rotational inertia loads the motor and drive coupling significantly.

Ever-Power Sprocket Manufacturing

Промислове застосування

The #80 SS roller chain sprocket serves industries where both power and environmental resistance are non-negotiable at the same time. Representative installations include:

  • Паперові та целюлозно-паперові комбінати — bleach plant conveyors in chlorine and peroxide atmospheres
  • Нафтохімічні заводи — catalyst conveyor drives in acid wash zones
  • Великомасштабна харчова промисловість — high-volume slaughterhouse overhead conveyors
  • Steel Plants — pickling line conveyors in HCl acid mist environments
  • Aquaculture Equipment — feed conveyor drives on fish farm pontoons
  • Очищення води — ланцюги приводу відстійників у зонах дозування хімікатів

Комплектні компоненти системи приводу

Drive System Parts

  • Роликовий ланцюг ANSI 80 SS — 304 and 316 SS, single and duplex strand
  • Ланцюг з нержавіючої сталі 80H Heavy Series — for peak-load applications
  • Split Hub SS Sprockets — for installation without shaft end access
  • Комплекти конічних втулок QD та SDS — for quick sprocket replacement in planned shutdowns
  • Custom Drive Shafts — 316 SS turned shafts with keyways and locking collars

Відгуки клієнтів

★★★★★

“Replaced Rexnord #80 SS sprockets in our bleach plant — Ever-Power’s 316 grade held up equally well at a notably lower cost per unit. The pit accuracy was verified by our metrology lab: spot-on ANSI B29.1.”

— Інженер з надійності, паперова фабрика, Фінляндія

★★★★★

“We ordered 48-tooth #80 SS split sprockets for our overhead slaughterhouse conveyor. Delivered in 16 days with full MTR and inspection report. Fit perfectly, zero adjustment required.”

— Директор з технічного обслуговування, м’ясопереробний завод, Ірландія

★★★★☆

“Good quality, accurate dimensions. We’d prefer shorter lead times on large tooth counts, but the quality justifies the wait. Will continue ordering for our annual turnaround procurement.”

— Керівник відділу закупівель, нафтохімічний завод, Саудівська Аравія

Order #80 Stainless Sprockets with Confidence

+86-571-88220653  |  [email protected]  |  Hangzhou, China

Отримайте індивідуальну цінову пропозицію

Дивіться повний асортимент зірочки з нержавіючої сталі з великим кроком або зв'яжіться з нами через сторінка контактів.

Часті запитання

1. Can you machine lightening holes in large #80 SS sprockets? +
Yes. Weight-reduction pocketing or lightening holes can be machined into the disc face of sprockets from 30T upwards. We perform FEA stress analysis on the revised geometry to confirm that fatigue life under your stated load conditions is maintained. Please include your operating torque and speed in your inquiry.
2. What is the maximum OD you can machine in stainless for #80 sprockets? +
Our largest turning centres handle blanks up to 1,200 mm OD, and our gear hobbers accommodate up to 800 mm PCD. For the #80 pitch this covers over 100 teeth — sufficient for the vast majority of slow-drive large-sprocket applications. Contact us for very large or unusual sizes.
3. Do you offer third-party inspection certification? +
Yes. We can coordinate third-party inspection by SGS, Bureau Veritas, or Intertek prior to shipment. The inspection fee is the buyer’s account; we provide full cooperation including factory access and documentation.
4. How is the #80 sprocket packaged for sea freight? +
Each sprocket is individually wrapped in VCI anti-tarnish poly film, then packed in a reinforced wooden crate for sea freight. Bore and faces are protected with removable plastic plugs. Crates are fumigated on request for phytosanitary compliance (ISPM 15).
5. What is the typical design life of an #80 SS sprocket? +
With correct lubrication and matched new chain, a properly dimensioned #80 SS sprocket typically outlasts 3–4 chain replacements before the tooth profile shows meaningful wear. In harsh environments, induction-hardened tooth faces extend that ratio further.

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