Tag Archives: Sprocket For Roller Chain

China Good quality Customized Black Metal Steel 16b Large Sprocket for Roller Chain

Product Description

 

Product Description

DIN Standard Industrial Sprocket

Bore

Finished bore, Precossing bore, Taper bore 

Color

Nature steel or black

Standard

ANSI, DIN, ISO

Type

Simplex, Duplex, Triplex

Surface treatment

Black oxide, Zinc plated

Heat treatment

High Frenquency Quenching

Detailed Photos

1.Chain used

HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

A type        B type      C type    SD type

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

 

Packaging & Shipping

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

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Standard Or Nonstandard: Nonstandard
Application: Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Hobbing Teeth
Material: Stainless Steel
Teeth Number: 8-100t
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

large sprocket

Can Large Sprockets be Customized or Modified to Fit Specific Machinery or Equipment?

Yes, large sprockets can be customized or modified to fit specific machinery or equipment requirements. Customization is often necessary when standard off-the-shelf sprockets do not meet the exact specifications of the application. Here’s how large sprockets can be customized or modified:

  • Custom Sizes: Manufacturers can create large sprockets in custom sizes to match the unique dimensions required by the machinery or equipment.
  • Special Materials: Large sprockets can be made from specific materials to suit the operating conditions of the application, such as high-temperature environments or corrosive atmospheres.
  • Unique Tooth Profiles: Sprocket tooth profiles can be modified to accommodate specialized chains or belts, allowing for a more precise fit and optimized power transmission.
  • Number of Teeth: Custom large sprockets can be designed with a specific number of teeth to achieve a particular speed reduction ratio or match the system’s requirements.
  • Keyways and Bores: Large sprockets can be customized with keyways or bores to fit specific shaft sizes and configurations.
  • Special Coatings or Treatments: Additional coatings or treatments can be applied to large sprockets to enhance wear resistance, reduce friction, or improve performance in harsh environments.
  • Mounting Options: Custom large sprockets can be designed with specific mounting options to accommodate the machinery or equipment’s unique mounting requirements.

When opting for customized large sprockets, it’s essential to work with experienced manufacturers or engineers who can understand the application’s specific needs and provide the appropriate solutions. Proper communication and collaboration with the manufacturer during the design process are crucial to ensure that the customized sprockets meet the desired performance, compatibility, and reliability standards.

By customizing large sprockets to fit specific machinery or equipment, users can achieve efficient power transmission and enhance the overall performance and longevity of their mechanical systems.

large sprocket

Can Large Sprockets be Used in Heavy Machinery and Industrial Applications?

Yes, large sprockets are commonly used in heavy machinery and various industrial applications due to their ability to handle high loads, transmit power efficiently, and withstand demanding operating conditions. Here are some reasons why large sprockets are suitable for such applications:

  • Load Handling Capacity: Large sprockets are designed to handle heavy loads, making them ideal for heavy machinery used in industries such as construction, mining, and agriculture.
  • Power Transmission: Industrial applications often require efficient power transmission to drive large machinery and equipment. Large sprockets, coupled with robust chains or belts, offer reliable power transmission even under high loads.
  • Durability: Large sprockets are typically made from durable materials such as steel, hardened alloys, or specialized engineering plastics. This ensures they can withstand the tough and demanding environments commonly found in heavy machinery and industrial settings.
  • Speed Reduction: In certain industrial applications, speed reduction is necessary to match the equipment’s operational requirements. Large sprockets can achieve effective speed reduction with their various tooth configurations.
  • Customization: Large sprockets can be customized to fit specific machinery and equipment designs, offering flexibility in adapting to various industrial applications.
  • Compatibility with Chains and Belts: Large sprockets are designed to work with a wide range of chains and belts, providing versatility and options for industrial system designs.
  • Efficiency: Well-maintained large sprockets and power transmission systems contribute to efficient machinery operation, reducing energy wastage and operational costs.
  • Automation: In modern industrial automation, large sprockets play a critical role in driving conveyor systems, assembly lines, and other automated processes, ensuring smooth and reliable operation.

When using large sprockets in heavy machinery and industrial applications, regular maintenance and inspection are essential. Lubrication, tension adjustment, and monitoring for signs of wear or damage help ensure the sprockets and the entire power transmission system operate optimally.

Due to their versatility, durability, and capacity to handle heavy loads, large sprockets are indispensable components in a wide range of heavy machinery and industrial processes, contributing to the efficiency and productivity of industrial operations.

large sprocket

What are the Advantages of Using Large Sprockets over Smaller Ones in Certain Machinery?

Using large sprockets in certain machinery offers several advantages over smaller ones, making them a preferred choice in specific applications. Here are some of the key advantages:

  • Higher Power Transmission: Large sprockets are capable of handling higher power and torque due to their larger size and more substantial construction. This makes them suitable for heavy-duty applications where significant power transmission is required.
  • Reduced Wear and Stress: The larger size of the sprocket allows for a larger contact area with the chain or belt. This distributes the load more evenly, reducing wear and stress on both the sprocket and the chain or belt, leading to increased longevity.
  • Increased Speed Reduction: Large sprockets with more teeth can achieve higher speed reduction ratios. This is advantageous in applications where a significant reduction in speed between the input and output shafts is necessary.
  • Quieter Operation: The larger teeth on a large sprocket mesh more smoothly with the chain or belt, resulting in reduced impact forces and quieter operation compared to smaller sprockets.
  • Improved Efficiency: Due to reduced wear and efficient power transmission, large sprockets can contribute to improved overall efficiency in machinery and mechanical systems.
  • Heat Dissipation: The larger surface area of a large sprocket can dissipate heat better than smaller ones, which is beneficial in high-power applications where heat generation is a concern.
  • Compatibility with High Loads: In applications with heavy loads, large sprockets offer better load-bearing capacity and can withstand the stress without deformation or failure.
  • Longer Service Life: Large sprockets’ robust construction and reduced wear contribute to a longer service life, resulting in less frequent replacement and maintenance.
  • Space Constraints: In some cases, a large sprocket can replace multiple smaller sprockets, reducing the complexity and space requirements in the machinery or system.

It’s important to note that while large sprockets offer these advantages, their use is application-specific. Smaller sprockets may be more suitable in certain cases, especially when space is limited, and the power transmission requirements are lower. The choice of sprocket size should consider the specific needs and constraints of the machinery or system.

China Good quality Customized Black Metal Steel 16b Large Sprocket for Roller Chain  China Good quality Customized Black Metal Steel 16b Large Sprocket for Roller Chain
editor by Dream 2024-04-23

China wholesaler Made to Order Stainless Steel Sprocket for Roller Chain & Agriculture Chain & Food Machinery (DIN, ANSI Standard)

Product Description

Made to Order Stainless Steel Sprocket for Roller Chain & Agriculture Chain & Food Machinery (DIN, ANSI Standard)

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or Customer’s Drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

 

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time
Related products

 

 

 

Our Factory

 

If you need to customize transmission products,
please click here to contact us!

 

Material 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
Standard ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
Bore Pilot bore, finished bore, taper bore and special bore
Surface  Bright surface / high precision / Blacking /Electrophoretic-Coated
Equipment Hobbing machine, Slotting machine, CNC lathes and other equipment

 

Company Information:

 

 

 

 

 

 

 

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Custom Made
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

large sprocket

Can Large Sprockets be Used in High-Speed and Heavy-Duty Applications?

Yes, large sprockets can be used in high-speed and heavy-duty applications, and they are specifically designed to handle such demanding conditions. Here’s why large sprockets are suitable for these types of applications:

  • High Torque Handling: Large sprockets are constructed with robust materials and design to withstand high levels of torque. This makes them ideal for heavy-duty applications where significant power transmission is required.
  • Increased Load Capacity: Large sprockets are capable of handling higher loads due to their larger surface area and more substantial construction. They can distribute the load more evenly, reducing stress on the sprocket and the chain or belt.
  • Enhanced Speed Reduction: With more teeth on the sprocket, large sprockets can achieve higher speed reduction ratios. This is advantageous in high-speed applications where a significant reduction in speed between the input and output shafts is necessary.
  • Improved Heat Dissipation: The larger size of the sprocket allows for better heat dissipation, which is essential in high-speed applications that generate more heat due to friction.
  • Durability and Longevity: Large sprockets are designed for durability and extended service life, making them well-suited for heavy-duty and high-speed applications that involve continuous and demanding use.
  • Reduced Wear: Due to the larger number of teeth, large sprockets can reduce wear on both the sprocket and the chain or belt, leading to longer component life and reduced maintenance requirements.
  • Stability and Reliability: The larger size and robust construction of large sprockets contribute to improved stability and reliability in high-speed and heavy-duty applications, ensuring smooth and efficient power transmission.

Despite their advantages, it’s essential to consider the specific requirements of the application, including factors such as the load, speed, torque, and environmental conditions. Additionally, proper installation, alignment, and maintenance are critical to ensuring optimal performance and longevity of large sprockets in high-speed and heavy-duty applications.

Manufacturers often provide guidelines and specifications for their large sprockets, indicating their maximum speed and load capacities. Consulting with the sprocket manufacturer or a qualified engineer can help you select the right large sprocket for your specific high-speed and heavy-duty application.

large sprocket

What are the Noise and Vibration Levels Associated with Large Sprocket Systems?

The noise and vibration levels associated with large sprocket systems can vary depending on various factors. Here are some key factors that influence noise and vibration in such systems:

  • Sprocket Design and Tooth Profile: The design of the large sprocket, including the tooth profile and manufacturing quality, can affect noise levels. Properly designed sprockets with well-machined teeth result in smoother meshing with the chain or belt, reducing noise and vibration.
  • Chain or Belt Quality: The quality and condition of the chain or belt used in the system play a significant role in noise and vibration. High-quality, well-maintained chains or belts produce less vibration and noise during operation.
  • Lubrication: Proper lubrication of the sprocket and the chain or belt helps reduce friction, which can contribute to noise and vibration. Insufficient or improper lubrication can lead to increased noise levels and accelerated wear.
  • Tension: Incorrect chain or belt tension can cause vibration and noise. Maintaining the right tension ensures smooth power transmission and reduces noise and vibration levels.
  • Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in large sprocket systems. Managing speed and load appropriately can help mitigate these effects.
  • Alignment: Proper alignment between the large sprocket and the driven machinery is crucial for smooth operation. Misalignment can cause uneven wear, increased friction, and more noise and vibration.
  • Operating Environment: Harsh operating environments, such as high temperatures or high levels of dust and debris, can affect noise and vibration. Choosing suitable materials and protection measures can help mitigate these effects.
  • Sprocket Material: Different materials have varying damping properties, which can influence noise and vibration levels. Choosing materials with good damping characteristics can help reduce vibration.

Manufacturers and engineers can take specific measures to minimize noise and vibration in large sprocket systems. These may include using noise-reducing materials, implementing precision machining techniques, applying proper lubrication, and performing regular maintenance.

It’s essential to consider the noise and vibration requirements of the application and take appropriate steps to control and reduce noise and vibration levels in large sprocket systems, especially in applications where noise or vibration could affect user comfort, safety, or equipment performance.

large sprocket

How do I Choose the Right Size and Pitch of a Large Sprocket for My Application?

Choosing the right size and pitch of a large sprocket is crucial to ensure optimal performance and efficiency in your application. Consider the following steps to make the right selection:

  1. Identify Application Requirements: Understand the specific requirements of your application, such as the desired power output, speed reduction ratio, and torque handling capacity.
  2. Calculate Speed Ratio: Determine the required speed reduction ratio between the input and output shafts. The speed ratio is determined by the ratio of the number of teeth on the input sprocket to the number of teeth on the output sprocket.
  3. Calculate Pitch Diameter: The pitch diameter of the sprocket is crucial for proper chain or belt engagement. Calculate the pitch diameter using the formula: Pitch Diameter = (Number of Teeth / Pitch)
  4. Consider Chain or Belt Size: Select a compatible chain or belt size that matches the sprocket’s pitch. The chain or belt should fit snugly on the sprocket without excessive slack or tension.
  5. Check Space Constraints: Ensure that the chosen large sprocket can fit within the available space in your machinery or system. Consider the overall dimensions of the sprocket, including its thickness and outer diameter.
  6. Material Selection: Choose a material for the large sprocket that can handle the mechanical stresses and environmental conditions of your application. Common materials include steel, stainless steel, and various engineering plastics.
  7. Consult Manufacturer Guidelines: Refer to the sprocket manufacturer’s guidelines and recommendations for your specific application. Manufacturers often provide detailed information about sprocket sizes, pitch, and material options for different uses.
  8. Perform Testing and Evaluation: If possible, conduct testing and evaluation of the selected large sprocket in your application before full-scale implementation. This helps ensure its compatibility and performance under real-world conditions.

By following these steps and considering the application’s requirements, compatibility with the chain or belt, and space constraints, you can choose the right size and pitch of a large sprocket to achieve optimal power transmission and reliable operation in your mechanical system.

China wholesaler Made to Order Stainless Steel Sprocket for Roller Chain & Agriculture Chain & Food Machinery (DIN, ANSI Standard)  China wholesaler Made to Order Stainless Steel Sprocket for Roller Chain & Agriculture Chain & Food Machinery (DIN, ANSI Standard)
editor by CX 2023-11-16

China Custom Customized Black Metal Steel 16b Large Sprocket for Roller Chain

Product Description

 

Product Description

DIN Standard Industrial Sprocket

Bore

Finished bore, Precossing bore, Taper bore 

Color

Nature steel or black

Standard

ANSI, DIN, ISO

Type

Simplex, Duplex, Triplex

Surface treatment

Black oxide, Zinc plated

Heat treatment

High Frenquency Quenching

Detailed Photos

1.Chain used

HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

A type        B type      C type    SD type

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

 

Packaging & Shipping

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

Standard Or Nonstandard: Nonstandard
Application: Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Hobbing Teeth
Material: Stainless Steel
Hub: with/Without
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

large sprocket

Are there any Eco-Friendly Materials Used in Manufacturing Large Sprockets?

Yes, there are eco-friendly materials used in manufacturing large sprockets to promote sustainability and reduce environmental impact. Some of the common eco-friendly materials include:

  • Biodegradable Plastics: Certain biodegradable plastics, derived from renewable sources such as corn starch or sugarcane, can be used in sprocket manufacturing. These materials break down naturally over time, reducing the burden on landfills and decreasing the overall environmental footprint.
  • Recycled Plastics: Manufacturers can use recycled plastics, which are derived from post-consumer or post-industrial waste, to produce large sprockets. Using recycled materials helps conserve resources and reduces the energy consumption associated with producing new plastics.
  • Castor Oil-Based Polyamides: Some large sprockets are made from polyamides derived from castor oil. These materials are renewable and biodegradable, making them an eco-friendly alternative to traditional plastics.
  • Biocomposites: Biocomposites are materials made by combining natural fibers, such as flax, hemp, or bamboo, with biodegradable resins. These materials offer good mechanical properties and are eco-friendly options for sprocket manufacturing.
  • Stainless Steel: While not biodegradable, stainless steel is a durable and corrosion-resistant material that can be recycled, making it a sustainable option for large sprockets with long lifespans.

Choosing eco-friendly materials for large sprocket manufacturing contributes to reducing the environmental impact of industrial processes. These materials are often used in applications where the sprockets are subject to lower loads and moderate operating conditions. However, it’s essential to consider the specific requirements of the application and the compatibility of the eco-friendly materials with the operating conditions to ensure the sprockets’ performance and longevity.

Manufacturers are continually exploring and developing new eco-friendly materials and production processes to create more sustainable and environmentally responsible solutions for large sprockets and other mechanical components.

large sprocket

Can Large Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, large sprockets can be used in precision motion control and automation systems, but their application in such systems requires careful consideration and appropriate design. Here are the factors to consider:

  • Backlash: Large sprockets, especially those with a significant number of teeth, can introduce more backlash compared to smaller sprockets. Backlash is the amount of clearance or lost motion between mating teeth, which can affect the system’s precision and accuracy.
  • Tooth Profile: The tooth profile of the large sprocket should be carefully chosen to match the chain or belt’s profile to minimize vibration and ensure smooth engagement, reducing positional errors in motion control systems.
  • Material and Manufacturing: High-quality materials and precise manufacturing are crucial for large sprockets used in precision motion control systems. Materials with excellent dimensional stability and minimal thermal expansion should be chosen to maintain accuracy under varying conditions.
  • Alignment and Mounting: Precise alignment between the large sprockets, the chain or belt, and the driven shaft is essential to avoid misalignment-induced errors. Accurate mounting and fixation are necessary to maintain the sprockets’ positional integrity.
  • Dynamic Balance: For high-speed applications, large sprockets must be dynamically balanced to minimize vibration and ensure stable motion.
  • Lubrication and Contamination Control: Proper lubrication and contamination control are critical to reduce friction and wear, ensuring smooth and precise motion in the system.
  • Load Capacity: The large sprockets must be selected based on their load-carrying capacity, accounting for dynamic loads and momentary shocks in precision motion control applications.

Large sprockets are commonly used in applications that require higher power transmission and torque handling. However, in precision motion control and automation systems, additional considerations are necessary to achieve the desired accuracy and repeatability.

It’s essential to work with experienced engineers or motion control specialists to properly design and integrate large sprockets into precision motion control and automation systems. Through careful selection, design, and implementation, large sprockets can contribute to the success of precision-driven applications, such as robotics, CNC machines, and other automated systems.

large sprocket

What are the Advantages of Using Large Sprockets over Smaller Ones in Certain Machinery?

Using large sprockets in certain machinery offers several advantages over smaller ones, making them a preferred choice in specific applications. Here are some of the key advantages:

  • Higher Power Transmission: Large sprockets are capable of handling higher power and torque due to their larger size and more substantial construction. This makes them suitable for heavy-duty applications where significant power transmission is required.
  • Reduced Wear and Stress: The larger size of the sprocket allows for a larger contact area with the chain or belt. This distributes the load more evenly, reducing wear and stress on both the sprocket and the chain or belt, leading to increased longevity.
  • Increased Speed Reduction: Large sprockets with more teeth can achieve higher speed reduction ratios. This is advantageous in applications where a significant reduction in speed between the input and output shafts is necessary.
  • Quieter Operation: The larger teeth on a large sprocket mesh more smoothly with the chain or belt, resulting in reduced impact forces and quieter operation compared to smaller sprockets.
  • Improved Efficiency: Due to reduced wear and efficient power transmission, large sprockets can contribute to improved overall efficiency in machinery and mechanical systems.
  • Heat Dissipation: The larger surface area of a large sprocket can dissipate heat better than smaller ones, which is beneficial in high-power applications where heat generation is a concern.
  • Compatibility with High Loads: In applications with heavy loads, large sprockets offer better load-bearing capacity and can withstand the stress without deformation or failure.
  • Longer Service Life: Large sprockets’ robust construction and reduced wear contribute to a longer service life, resulting in less frequent replacement and maintenance.
  • Space Constraints: In some cases, a large sprocket can replace multiple smaller sprockets, reducing the complexity and space requirements in the machinery or system.

It’s important to note that while large sprockets offer these advantages, their use is application-specific. Smaller sprockets may be more suitable in certain cases, especially when space is limited, and the power transmission requirements are lower. The choice of sprocket size should consider the specific needs and constraints of the machinery or system.

China Custom Customized Black Metal Steel 16b Large Sprocket for Roller Chain  China Custom Customized Black Metal Steel 16b Large Sprocket for Roller Chain
editor by CX 2023-10-07

China best Customized Black Metal Steel 16b Large Sprocket for Roller Chain

Product Description

 

Product Description

DIN Standard Industrial Sprocket

Bore

Finished bore, Precossing bore, Taper bore 

Color

Nature steel or black

Standard

ANSI, DIN, ISO

Type

Simplex, Duplex, Triplex

Surface treatment

Black oxide, Zinc plated

Heat treatment

High Frenquency Quenching

Detailed Photos

1.Chain used

HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

A type        B type      C type    SD type

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

 

Packaging & Shipping

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

Standard Or Nonstandard: Nonstandard
Application: Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Hobbing Teeth
Material: Stainless Steel
Hub: with/Without
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

large sprocket

How do you Calculate the Gear Ratio for a Large Sprocket Setup?

The gear ratio in a large sprocket setup can be calculated using a simple formula based on the number of teeth on the two sprockets involved:

Gear Ratio = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

Let’s break down the steps to calculate the gear ratio:

  1. Identify the Sprockets: Determine which sprocket is the driving sprocket and which one is the driven sprocket in the setup. The driving sprocket is the one connected to the input shaft, and the driven sprocket is connected to the output shaft.
  2. Count the Teeth: Count the number of teeth on each sprocket. The teeth are the small, pointy protrusions on the circumference of the sprockets.
  3. Apply the Formula: Use the gear ratio formula to calculate the ratio. Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

For example, let’s say you have a large sprocket setup where the driving sprocket has 20 teeth, and the driven sprocket has 60 teeth. The gear ratio would be:

Gear Ratio = 60 (Driven Sprocket Teeth) / 20 (Driving Sprocket Teeth) = 3

In this example, the gear ratio is 3, which means the driven sprocket will rotate three times for every one rotation of the driving sprocket. The gear ratio determines the speed reduction or increase between the input and output shafts in the system.

Keep in mind that the gear ratio does not take into account other factors, such as friction, efficiency losses, or the size of the sprockets. These factors may influence the actual output speed and torque of the system.

large sprocket

How do I Identify Signs of Wear, Fatigue, or Damage in Large Sprockets, and When Should They be Replaced?

Identifying signs of wear, fatigue, or damage in large sprockets is crucial to prevent potential failures and ensure the safety and efficiency of the equipment. Here are common indicators of sprocket wear or damage and guidelines for replacement:

  • Tooth Wear: Check the sprocket teeth for signs of wear, such as a flattened or hooked profile. Excessive tooth wear can lead to poor engagement with the chain or belt, affecting power transmission efficiency.
  • Cracks or Fractures: Inspect the entire sprocket for cracks or fractures, especially around the base of the teeth or hub area. Cracked or fractured sprockets should be replaced immediately, as they can result in catastrophic failure.
  • Chipped Teeth: Look for chipped or broken teeth on the sprocket. Chipped teeth can cause the chain or belt to jump or skip, leading to potential damage to the sprocket and the power transmission system.
  • Deformation: Check for any signs of deformation, such as bent or twisted sections. Deformed sprockets can cause misalignment and increased wear on the chain or belt.
  • Corrosion or Rust: If the sprocket is made of steel or has exposed metal surfaces, inspect for corrosion or rust. Corrosion weakens the sprocket’s structural integrity and may require replacement.
  • Excessive Noise or Vibration: Unusual noise or vibration during operation can indicate issues with the sprocket or the power transmission system. Investigate and address the source promptly to prevent further damage.
  • Chain or Belt Wear: Examine the chain or belt for signs of wear, stretching, or elongation. Excessive wear on the chain or belt can accelerate sprocket wear and reduce system efficiency.
  • Regular Maintenance Schedule: Implement a regular maintenance schedule to inspect large sprockets and the entire power transmission system. Depending on the application and operating conditions, regular inspections can help detect early signs of wear or damage.
  • Manufacturer’s Recommendations: Follow the manufacturer’s guidelines for the sprocket’s service life and replacement intervals. Manufacturers may provide specific criteria for replacing large sprockets based on the material, design, and application.

When signs of wear, fatigue, or damage are detected, large sprockets should be promptly replaced to avoid unexpected failures that can lead to costly downtime, equipment damage, or safety hazards. Regular inspection and maintenance are essential to ensure the continued performance and reliability of large sprockets in power transmission systems.

large sprocket

How does a Large Sprocket Differ from Smaller Sprockets in Terms of Functionality?

A large sprocket and a smaller sprocket serve the same fundamental purpose of transferring rotational motion and power between two shafts using a chain or a belt. However, they differ in several aspects when it comes to functionality:

  • Power Transmission: Large sprockets are generally used in applications where higher power transmission is required. The larger size allows them to handle more torque and power without excessive wear or risk of failure. Smaller sprockets, on the other hand, are suitable for low to moderate power applications.
  • Speed Ratio: Large sprockets are often used to achieve a higher speed reduction ratio in mechanical systems. They have more teeth, resulting in a larger pitch diameter, which leads to a greater speed reduction between the input and output shafts. Smaller sprockets, with fewer teeth, offer a lower speed reduction ratio.
  • Space Constraints: Smaller sprockets are preferred in situations where space is limited. They take up less physical space and can be more suitable for compact machinery or systems with confined installation areas. Large sprockets may not be feasible due to their size in such cases.
  • Chain/Belt Size: Large sprockets require a correspondingly larger chain or belt to ensure proper meshing and power transfer. Smaller sprockets, on the other hand, work with smaller chains or belts. The choice of sprocket size depends on the specific chain or belt available and the application requirements.
  • Load Distribution: The larger number of teeth on large sprockets helps distribute the load over a larger contact area with the chain or belt. This results in reduced wear and prolongs the life of both the sprocket and the chain or belt. Smaller sprockets may experience higher localized wear due to a smaller contact area.
  • Noise and Vibration: In some cases, larger sprockets can generate less noise and vibration compared to smaller sprockets. The larger teeth mesh more smoothly with the chain or belt, reducing impact forces and resulting in quieter operation.
  • Cost: Large sprockets are typically more expensive to manufacture due to their size and the materials required to handle higher power. Smaller sprockets are often more cost-effective and widely available.

In summary, the choice between a large sprocket and a smaller sprocket depends on the specific requirements of the mechanical system, including the power transmission needs, speed ratio, available space, and the type of chain or belt used.

China best Customized Black Metal Steel 16b Large Sprocket for Roller Chain  China best Customized Black Metal Steel 16b Large Sprocket for Roller Chain
editor by CX 2023-09-01

China 08B14T steel Duplex chain sprocket for conveyor roller wheel and sprocket

Issue: New
Guarantee: 1 Year
Relevant Industries: Lodges, Garment Stores, Building Materials Retailers, Equipment Fix Stores, Production Plant, Higher Good quality snake spring horizontal installation 45# steel grid coupling steel versatile shaft connector serpentine spring Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Factory direct sale Z17A-100145 shaft locking assemblies torque transmission equivalent to Tollok locking gadget Meals Store, Printing Retailers, Development works , Vitality & Mining, Food & Beverage Retailers, CZPT high high quality versatile jaw coupling Promoting Organization, Other
Bodyweight (KG): .five
Showroom Area: Malaysia
Video outgoing-inspection: Provided
Equipment Check Report: Offered
Advertising and marketing Type: Normal Item
Common: ISO
Quality: 08B
Material: C45 metal
Bearing: Domestic Brand name
Surface Remedy: Zinc Plated
Warmth therapy: Large frequency quenching
Pitch diameter: 57.07mm
Fitted chain pitch: twelve.7mm
Sprocket thickness: 6.8mm
Fitted chain diameter: 8.51mm
Packaging Details: Bags/Cartons + picket cases

Items Description SprocketsSingle sprocket generate: Compact structure, suitable for the condition of middle and mild load, reduced pace, continuing procedure. A chain drives all the solitary sprocket rollers on the conveyor. By the information bars (popularly named chain help), Tyre Coupling LA5 kind versatile shaft connector Large Quality torque transmission all-natural rubber forty five# metal non-lubricating the chain is mounted amongst the sprocket and chain assistance.Double sprockets drive: Suitable for problem of hefty responsibility load, substantial velocity, often on/off. Chain meshes on the sprocket of roller by the hooks-ups technique. The convey is accomplished by roller-to-roller way. Application Item Paramenters Major parameter Simplex chain sprocket Duplex chain sprocket Client provider Client Images Contact

sprocket

What you need to know about sprockets

If you are interested in bicycles or mechanical parts, you may be interested in learning more about Sprockets. There are several types to choose from, each with their own advantages and disadvantages. Here are some details about the different types. Among other things, you may want to consider their spacing, holes and teeth.

Various types of sprockets

There are several types of sprockets, each with their own advantages and disadvantages. Generally, sprockets are selected based on their pitch, which is the distance from the center of the needle roller to the sprocket teeth. These two factors are often used together to determine the speed ratio. For example, a 50-tooth drive sprocket produces a 2:1 reduction ratio.
A sprocket is a wheel that meshes with a chain or track to drive the machine. They are different from gears and are usually designed for a specific chain. Choosing the correct type of sprocket will ensure proper performance and minimize maintenance. The accompanying catalog provides specifications for each sprocket.
Sprockets come in many different designs. These include common bores and roller chains. They also have taper and split taper designs. They can also be made to order. Additionally, these sprockets are available with different mounting options. If you’re looking for a chain, you’ll also need to consider size and spacing.
Sprockets are often used in power transmission systems. They are used with roller chains and silent chains. They reduce speed in a similar way to gears. However, sprockets are designed with high friction surfaces that will wear out quickly unless lubricated. This is why sprockets are usually made of steel, although they can also be made of plastic.
The most common type of sprocket is the roller sprocket. This type of sprocket is commonly used in drivetrains because it runs on a series of pins and rollers that create play between the teeth of the sprocket. They have high tensile strength and are usually made of cast iron or graded stainless steel.
Another type of sprocket is the engineered sprocket, which is stronger and more durable than power transmission sprockets. They are also designed to replace worn teeth without removing the conveyor chain. So if you’re planning to buy a new sprocket, read the manual carefully and make sure you choose the one that best meets your needs.
Different types of sprockets have different pitches and sprocket lengths. For example, chains with large pitch diameters require sprockets with large teeth. Conversely, a chain with a shorter pitch will require smaller sprockets and smaller teeth. Likewise, the pitch of the sprocket and its bore also affects the size of the drive shaft. Knowing the diameter of the drive shaft before buying will ensure you choose the correct sprocket for the job at hand.
sprocket

teeth

There are many factors that determine the length and shape of a sprocket. The number of teeth on the sprocket is a consideration. The higher the number of teeth, the longer the life of the sprocket. Also, the higher the number, the better the wear resistance of the sprocket. Most sprockets have 17 teeth, but they can have more or less. Choosing the correct number of teeth for a sprocket will greatly increase the life of the sprocket and chain. The teeth are usually made of the same material as the sprockets, but there are some removable options as well. Another option is to harden the teeth of the sprocket, which will greatly increase the life of the sprocket. This process is often called induction hardening
While sprockets are sometimes made of metal, some are made of plastic or reinforced plastic. The design of the sprocket is similar to the design of the gear, but it is completely different. While they both have a wheel-like shape, the only difference between them is how they interact with different types of chains. In most cases, the sprocket and chain work together, similar to a bicycle chain assembly.
To determine the correct sprocket size, you need to know the size of the drive shaft, which will determine the size of the teeth. For example, a chain with a 3.5 pitch diameter needs a chainring with large teeth, while a chainring with a smaller pitch needs a chainring with small teeth. Pitch diameter or teeth per inch and bore (the hole through which the center of the sprocket passes through the drive shaft) are the two most important factors in determining sprocket size.

Hole

Each spring has two diameters – the shaft diameter and the spring bore. These measurements are important for spring assemblies and cavities. They usually hold a certain tolerance, depending on the customer’s tolerance requirements. Spring manufacturers typically design clearances according to standard manufacturing practices and recommend keeping bore and shaft diameters within a certain tolerance type.
sprocket

asphalt

Pitch is a property of a peak frequency that reflects its relative position in frequency space. The spacing of spikes can be measured using a method called neural coding. During this process, CF builds and indexes a series of single-fiber models. Each model predicts the rate response of the AN to any stimulus. These models have no free parameters and are used to find the excitation parameters that produce the most similar measurement curves.
In the past, baseball pitchers used spiked curves to throw harder knives. This type of curveball is similar to a fastball, but with a sharper hit. The resulting speed allows pitchers to throw harder knives. While it’s not a traditional curveball, it can help pitchers improve their QOP score by reducing the time it takes to complete a pitch.
In addition to estimating the pitch, these studies show that the phase relationship between the three harmonics has little effect on the pitch estimation for the pooled interval distribution. This finding is consistent with psychophysical observations of pitch-phase invariance. However, the phase relationship between unresolved and resolved harmonics may have a greater effect on pitch saliency.

China 08B14T steel Duplex chain sprocket for conveyor roller     wheel and sprocketChina 08B14T steel Duplex chain sprocket for conveyor roller     wheel and sprocket
editor by Cx 2023-07-03

China wholesaler Sprocket Wheel for Motorcycle Kit with Without Key ANSI Double Pitch Roller Chain Light Weight Metric Tooth Speed Freewheel Conveyor Electric Scooter Sprockets sprocket company

Product Description

Sprocket Wheel for Motorcycle Kit with Without Key ANSI Double Pitch Roller Chain Light Weight Metric Tooth Speed Freewheel Conveyor Electric Scooter Sprockets
Manufacturer of Sprocket, Chain sprockets, wheel and sprocket, drive sprocket, sprocket wheel, taper lock sprocket, gear sprocket, idle sprocket, motorcycle sprocket and stainless steel sprocket, can interchange and replace with martin size sprocket, jt size sprockets, did size chain sprocket and so on.

 

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

sprocket

How to choose a sprocket in CZPT

Sprocket is one of CZPT mechanical villagers. It can be found at levels 50, 55, 60 and 65. Like other mechanical villagers, it has a metallic texture and occasionally makes mechanical sounds when moving. It prefers green/orange and active/simple style colors.

Pitch sprocket

When choosing a pitch sprocket, you need to consider several factors, including the pitch diameter. This affects the torque applied to the shaft and the length of the moment arm. Additionally, incorrect pitch can affect belt life and wear. The pitch diameter should be measured by wrapping the belt around the sprocket at a 180-degree angle to the rod head. You can also consult engineering guidelines and product sheets to determine proper spacing.
The pitch diameter of a sprocket is the distance from the center of the pin to the next pin in the chain. The pitch diameter also determines the size of the sprocket teeth. The larger the pitch, the larger the teeth on the sprocket.
The diameter of the pitch sprocket depends on the type of bike. If you have an older bike, you should choose a sprocket with a diameter closer to the hub. If your bike has a smaller diameter rim, you can choose a sprocket with a smaller diameter and larger caliper. In addition to the caliper diameter, you should also consider the hub diameter.
Proper pitch sprockets can last longer. They are made with hardened teeth to increase their longevity and durability. You can choose between single-purpose and dual-purpose sprockets. Single-tooth sprockets have one tooth per pitch, while double-tooth sprockets have two teeth per pitch.
A pitch sprocket is a component of a bicycle chain. It prevents the chain from shaking due to uneven load distribution. Plus, it helps the chain stay tight.

three sprockets

Triple sprockets are toothed or cogwheels that move the chain. The pitch circle diameter of the triple sprocket is two and a half inches. Most rear sprockets are made of aluminum. The quality of the aluminum sheet used to make the sprocket varies from manufacturer to manufacturer. However, CZPT only uses the best aluminium sheets on the market. The sprockets are then shaped on a hobbing machine to ensure a perfect fit with the chain. The final anodizing process improves durability and adds personalization. The manufacturing process of CZPT is a quality control process with an uncompromising commitment to perfection.
sprocket

Cone lock sprocket

Taper lock sprockets are one of several types of sprockets. It has openings in flanges and tapers, making it ideal for a variety of applications. These sprockets also have the advantage of being easy to install and remove. These sprockets are also available in pre-drilled models that are pre-drilled to fit the shaft diameter. This allows for easier installation and improved alignment. Also, you can replace the sprockets without replacing the entire gear train.
These sprockets have flame hardened teeth for extended chain and sprocket life. They also help reduce drive noise. They are available in a variety of sizes, including duplex and triplex. In addition to being made of high-quality steel, they are also available in cast iron and metric models.

Quick release sprocket

There are several different styles of quick disconnect sprockets. Typically, they come with a 2″ hole and are compatible with various welds on the hub. The Quick Disconnect (QD) style is a special style with a split design on the hub and use of torque bolts to make it easier to install. This type of sprocket is very popular in the power transmission industry.
sprocket

Irregular sprocket

Idler gears are small gears that run on the chain. This sprocket can be used for a variety of purposes and is available in a variety of configurations. Its most common configuration is a ball bearing, pre-lubricated and sealed against moisture. Other idler sprockets have needle bearings, which are more stable and can handle higher capacities. Bronze bearings are another option as they have no moving parts.
China wholesaler Sprocket Wheel for Motorcycle Kit with Without Key ANSI Double Pitch Roller Chain Light Weight Metric Tooth Speed Freewheel Conveyor Electric Scooter Sprockets     sprocket companyChina wholesaler Sprocket Wheel for Motorcycle Kit with Without Key ANSI Double Pitch Roller Chain Light Weight Metric Tooth Speed Freewheel Conveyor Electric Scooter Sprockets     sprocket company
editor by CX 2023-04-24

China Standard Roller Chain Sprocket for Escalator From Scs sprocket dropship

Product Description

 Roller Chain Sprocket for Escalator From SCS

With more than 20 years of experience, CZPT is 1 of the biggest manufactures of sprocket, gears and shafts in China, also a reliable partner when it comes to individual solutions for power transmission parts. We continuously invest in new production technologies. In order to be prepared for future challenges, we produce standardized as well as highly complex and challenging sprockets, gears and shafts. There are over 300 employees and 500 sets of advanced equipment in the plant. The complete production process, including forging, machining and heat treatment, takes place within our own plant.

Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
 

Standard Or Nonstandard: Nonstandard
Application: Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Forgging Parts
Toothed Portion Shape: Standard
Material: S45c
Samples:
US$ 9.99/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

sprocket

How to Identify a Sprocket

When choosing a sprocket, you have several options. There are several types, each with unique features. In this article, we’ll discuss how to identify sprockets, and how to replace worn or damaged sprockets.

buy sprockets

When building a bicycle, sprockets are an important part of the drivetrain. Unfortunately, they’re hard to find outside of places like CZPT. Fortunately, there are some easy ways to find the right sprocket for your bike.
The first thing to consider is what kind of sprocket you need. Choosing the wrong sprocket can damage your equipment or cause it to fail prematurely. While sprockets come in a variety of sizes, there are some key features that can help you find the right one.
There are two basic types of sprockets. You can choose one made of steel or aluminum, or a combination of both. Most sprockets are made of steel, but there are also new aluminum sprockets that are similar to steel and last as long as steel. No matter which material you choose, it’s important to choose a reputable manufacturer with regular maintenance.
Buying sprockets that match your chain is another way to ensure proper installation. The chain goes through the sprockets thousands of times per minute, so the teeth eventually wear out. Poorly maintained sprockets can also cause “hook” teeth, which will cause your chain to stretch to the point where you can no longer adjust it.

Identify sprockets

One of the most common bicycle parts is the sprocket, which can be identified by its width and number of teeth. A single sprocket has one tooth along its circumference, while a double sprocket has two rows of teeth. Sprockets are also known by different names, including single, double, triple, and quadruple sprockets.
Roller sprockets are another type of sprocket. It runs along a chain of rollers connected by pins. It fits into the gap between the rollers in the chain to transfer kinetic energy. There are two basic styles of roller sprockets: single pitch and double pitch. Single-pitch sprockets are small and fit snugly against the equipment, while double-pitch sprockets are larger and require more thickness to support the weight.
Checking a sprocket is easy if you know how to count teeth. A simple caliper will allow you to easily find sprockets with worn teeth. Calipers also allow you to measure the hole of the sprocket, which is the inside diameter of the sprocket.
Another way to tell if a sprocket is worn is to visually inspect the sprocket. Worn sprockets can cause the chain to bounce, putting more pressure on the bearings and accelerating wear. It is also important to check the alignment of the sprockets. If it’s off center, it probably means the chain needs to be replaced.
sprocket

Replace sprocket

If you want to maintain your bike, it’s a good idea to replace your chain and sprockets regularly. If you don’t, you may have a problem that will only get worse. Worn chains can also make noise, so it’s a good idea to check them regularly. Also, you should lubricate and tighten them regularly, especially when they reach their maximum mileage.
First, you need to determine the size of the chain. Usually, you’ll find it in the manual. Common sizes are 520, 525, and 530. The first number refers to the pitch of the chain, which is the distance between the rivets, while the second number refers to the width of the sprocket. For example, a 20-tooth sprocket is two and a half inches wide.
Replacing a sprocket is a relatively simple process. Be sure to clean the bike and apply wheel bearing grease before tackling the task. Next, remove the old chain from the rear wheel. Some bikes may have clevises or side panels that need to be removed. A flat-blade screwdriver works well for this problem. You can also use the Broken Links tool to remove split links.
You can also install new sprockets on your bike. After removing the old one, be sure to follow the manufacturer’s instructions for chain and sprocket size. You should also tighten the sprocket nut to the manufacturer’s torque setting. Once you’ve done this, be sure to check the chain tension to make sure it’s not too loose or too tight.

Replace worn chains

To prevent damage to the chain, the chain must be replaced regularly. It’s prone to wear and tear, but you can extend the life of your bike’s chain with a few simple steps. One of the steps is to lift the rear wheel of the bike so you can run the new chain through the rear derailleur. This will make the task easier because your bike won’t be lying on the floor. If you don’t have a bike rack, you can use cinder blocks, wood, or boxes to support your bike rack.
The most obvious sign is yIf your chain bounces under load, our chainrings need to be replaced. Using a chain gauge will let you know when you need a new chain. Chain gauges usually consist of two sides and are used to measure the amount of wear on the chain under a given load. You can check the gauge by placing it on the chain and making sure it sinks into the chain.
First, you need to delete the old chain. Some older chains use uniform pins that you can use to replace them. Make sure to get a chain that is the same length as the old one. Also, pay attention to the type of drivetrain your bike has. For example, if it has a rear derailleur, you will need a chain that matches the same drivetrain.

Check the sprocket for rust

One of the best ways to check your bike for rust is to look for surface rust. This is the first sign that the metal is starting to oxidize. Using a steel brush to remove surface rust is a good idea, but be sure to wear safety glasses. You can also clean the sprockets with WD-40 or kerosene.
Another indicator that a sprocket needs to be replaced is excessive wear. This may be caused by foreign objects conveyed by the chain. It may also be necessary to center the chain and drive sprocket and install guide rollers. Other signs of sprocket rust include excessive vibration due to improperly machined axle holes or a bent or bent chain.
You should also look for any kinks in the chain. If so, you may need to replace the chain. Also, look for any rust spots and excess grease. Also, you should check the sprockets to make sure they are properly aligned.
Besides rust, another sign of rust is the chain jumping out of the sprocket. This can cause the chain to jam and cause your bike to slip. This situation is also dangerous for you and other drivers.
sprocket

Replace worn sprockets

You can repair your bike’s gears by replacing the sprockets. You should always check the chain for any signs of wear. In the case of a worn sprocket, you should check the teeth, which are usually tall and hooked.
If the sprocket is curled, skewed, or uneven, the sprocket is worn and needs to be replaced. If the sprockets are not replaced, they will wear out the chain very quickly. Chains should be replaced as soon as they show signs of excessive wear.
To replace a worn sprocket, you must first remove the old rear sprocket. To do this, loosen the bolts that hold the sprocket in place. You should also clean the hub surface with steel wool to reduce corrosion and wear.
Worn sprockets have worn teeth that keep the roller chain from slipping. This can cause the chain to climb up the sprockets and make a lot of noise. In addition to noise, chains can stick to worn sprockets and damage sprockets and chain. Don’t wait until the chain is out of control to fix it.
After the sprocket is removed, the rear sprocket and drive sprocket can be replaced. It is important to check the alignment of the sprockets, as incorrect alignment can cause premature chain wear. Proper alignment will distribute the load evenly across the entire width of the chain, extending the life of the chain. You can check the sprocket with a ruler or laser sight tool.

China Standard Roller Chain Sprocket for Escalator From Scs     sprocket dropshipChina Standard Roller Chain Sprocket for Escalator From Scs     sprocket dropship
editor by CX 2023-04-20

China best Custom-Made Roller Chain Sprocket Wheel with Bearings for Machines chain sprocket price

Product Description

Custom-Made Roller Chain Sprocket Wheel With Bearings for Machines
 

Item Name Roller chain sprocket
Model No. HF-CL-118
Material Alloy powder
Process Power Metallurgy
Size Customized

1. Our products passed TS16949 ISO-9001: 2000 quality management system verification
2. We own exquisite and advanced equipment, professional technical designer and rich producing experience
3. We can produce different size and shapes base on your drawing and samples. 
4. Best quality, competitive price, shortest delivery time and good service. 
5. Products are widely used at automotive part, textile machine, sewing machine, gasoline generator, power tools, oil pump rotor, clutch, oilless bearing, cu base products, stainless steels and so on. 
6. If you are interested in our products and our company, please kindly let us know what you need, please donot hesitate to contact with us.

Advantage:
1) Powder metallurgy can ensure the accuracy and uniformity of the material composition ratio.
2) Suitable for producing products of the same shape and large quantities, low production cost.
3) The production process is not afraid of oxidation, and no material pollution will occur.
4) No subsequent machining processing is required, saving materials and reducing costs.
5) Most difficult metals and compounds, pseudo alloys, porous materials can only be manufactured by powder metallurgy

Our team

Our Factory

Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Double Helical Gear
Material: Alloy Powder
Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

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Customization:
Available

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